TuffStuff ACS-100 - Page 16

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A. Maneuver the two Guide Rods (#8) into the holes on the bottom side of the Guide Rod Retainer (#14).
B. Attach the Guide Rod Retainer (#14) to the Rear Frame (#5) and the Top Support Pulley Bracket (#17) using
two Hex Head Cap Screws 3/8-16 X 3 1/4 (#56), four Flat Washers SAE 3/8” (#44), and two Nylon Insert Lock
Nuts 3/8-16 (#66).
C. Attach the Guide Rod Retainer (#14) to the Front Frame (#5) using one Hex Head Cap Screw 3/8-16 X 2 3/4
(#54), two Flat Washers SAE 3/8” (#44), and one Nylon Insert Jam Lock Nut 3/8-16 (#69).
D. Making sure that the Cable Retainers (#25) point toward shown direction, install ten Nylon Pulleys 3 1/2 Rd.
(#71) to the Guide Rod Retainer (#14) and the Top Support Pulley Bracket (#17) using hardware shown.
ACS-100 Free Movement Adjustable Cable System
Step 8 Assembly of the Guide Rod Retainer and the Top Support Pulley Bracket
Assembly List
Item # Description Qty.
14 GUIDE ROD RETAINER 1
17 TOP SUPPORT PULLEY BRACKET 1
25 CABLE RETAINER BRACKET 8
44 FLAT WASHER SAE B/O 3/8” 26
50 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 6
51 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 4
54 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 3/4 1
56 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/4 2
66 NYLON INSERT LOCK NUT B/O 3/8-16 2
69 NYLON INSERT JAM LOCK NUT B/O 3/8-16 11
71 NYLON PULLEY 3 1/2 RD, WHITE 10
85 RUBBER GROMMET 3/4” ID (2867-012) 2