TuffStuff ACS-100 - Page 18

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A. Insert the Assembled Carriages (#15) onto the Selectorized Uprights (#6 & #7) as shown.
B. Assemble the Selectorized Uprights (#6 & #7) to the Rear Frame (#5) and the Front Frame (#2) using
hardware shown.
C. Install two Nylon Pulleys 3 1/2 Rd. (#71) to the pulley brackets of the Selectorized Uprights (#6 & #7) using
two Hex Head Cap Screws 3/8-16 X 1 3/4 (#50), two Split Lock Washers 3/8” (#93), and two Flat Washers SAE
3/8” (#44).
D. Install four Nylon Pulleys 3 1/2 Rd. (#71) to the High/Low Pulley Brackets (#16) using four Hex Head Cap
Screws 3/8-16 X 1 3/4 (#50), eight Flat Washers SAE 3/8” (#44), and four Nylon Insert Jam Lock Nuts 3/8-16
(#69).
ACS-100 Free Movement Adjustable Cable System
Step 9 Assembly of the Selectorized Uprights
Assembly List
Item # Description Qty.
6 SELECTORIZED UPRIGHT RT 1
7 SELECTORIZED UPRIGHT LT 1
15 CARRIAGE 2
16 HIGH/LOW DOUBLE PULLEY BRKT 2
37 BRONZE BUSHING 1 X 1 1/4 X 3/4 X 1 1/2 X 1/8 4
44 FLAT WASHER SAE B/O 3/8” 18
50 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 6
54 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 3/4 2
55 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 2
66 NYLON INSERT LOCK NUT B/O 3/8-16 2
69 NYLON INSERT JAM LOCK NUT B/O 3/8-16 6
71 NYLON PULLEY 3 1/2 RD, WHITE 6
77 PLASTIC TUBE END 1 X 1 1/4 X 3/8 2
78 PLASTIC TUBE GUIDE W/LIP-TEETH 2 1/2” SQ. 4
79 PUSH PULL PIN 1/2 X 2 7/8 LIGHT SPRING 2
81 RETAINING SNAP RING EXT. PLAIN .925 X 1 X .042 2
93 SPLIT LOCK WASHER B/O 3/8” 2