TuffStuff ACS-100 - Page 8

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A. Attach the Front Frame (#2) to the Base Frame (#1) using one Hex Head Cap Screw 3/8-16 X 2 3/4 (#54), two
Flat Washers SAE 3/8” (#44), and one Nylon Insert Jam Lock Nut 3/8-16 (#69).
B. Attach one Nylon Pulley 4 1/2 Rd. (#70) to the bottom pulley bracket of the Front Frame (#2) using hardware
shown.
C. Attach four Nylon Pulleys 3 1/2 Rd. (#71) to the pulley brackets of the Front Frame (#2) using hardware
shown.
ACS-100 Free Movement Adjustable Cable System
Step 4 Assembling the Front Frame to the Base Frame
Assembly List
Item # Description Qty.
2 FRONT FRAME 1
39 BRONZE BUSHING 3/8 X 1/2 X 1/2 X 11/16 X 1/16 2
44 FLAT WASHER SAE B/O 3/8” 12
50 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 2
52 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 1/2 3
54 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 3/4 1
69 NYLON INSERT JAM LOCK NUT B/O 3/8-16 6
70 NYLON PULLEY 4 1/2 RD, WHITE 1
71 NYLON PULLEY 3 1/2 RD, WHITE 4
80 PUSH PULL PIN 1/2 X 3 1/2 REGULAR 1