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TukTuk Factory E-TUK LIMO-GT User Manual

TukTuk Factory E-TUK LIMO-GT
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USER MANUAL &
MAINTENANCE GUIDE
E-TUK LIMO-GT
Version number: LGT01
Version release date: August 2017
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TukTuk Factory E-TUK LIMO-GT Specifications

General IconGeneral
BrandTukTuk Factory
ModelE-TUK LIMO-GT
CategoryScooter
LanguageEnglish

Summary

Quick Start Guide

Unplug

Ensure the vehicle is not charging before driving off.

Direction switch

Set the direction switch to neutral (N) and ensure the throttle is disengaged.

Key

Turn the key clockwise to activate the vehicle systems.

Display turns on

The display activates, showing battery status and system voltage (approx. 76V for full).

Parking brake

Confirm that the parking brake is released before driving.

Put in Forward or Reverse

Select drive (D) or reverse (R) and gently use the throttle to start riding.

Getting Familiar

Dashboard & Handlebars Overview

Overview of dashboard instruments, controls, and indicator lights for basic operation.

Vehicle Controls

Details the operation of the brake pedal, throttle, and steer switch for driving control.

Battery Display Indicator (BDI)

Explains the BDI function and its display codes for battery status and driving information.

Maximum Load Capacity

Specifies load capacities for different e-Tuk models and the impact of load on driving behaviour.

Safety Features and Operation

Covers emergency switch, steering column lock, and seatbelt usage for safe operation.

Driving Conditions

Impact of Temperatures

Explains how high and low temperatures affect vehicle performance and range.

Driving on Slopes

Details how driving uphill affects battery consumption and provides guidance on hill starts.

Ways to Extend Driving Range

Provides tips on driving techniques, tire pressure, and load management to maximize driving range.

Battery Information - Lead Acid

Battery Health Maintenance

Outlines essential maintenance rules for lead-acid batteries to ensure optimal condition and warranty.

Battery Handling Safety

Highlights safety precautions when handling batteries, including protective gear and avoiding sparks.

Inspection and Cleaning

Provides steps for inspecting and cleaning battery terminals and connections to prevent corrosion.

Battery Storage Guidelines

Gives instructions on proper battery storage, including charging before and during storage.

Battery Watering Procedure

Explains the importance of watering lead-acid batteries and the correct procedure for adding distilled water.

Battery Charging Best Practices

Details the charging procedure, frequency, and best practices for lead-acid batteries.

Battery Specifications

Lists the specifications for the e-Tuk's 12 Lead-Acid Deep Cycle batteries, including voltage and Ah.

Manual Battery Watering

Provides a step-by-step guide for manually watering each battery cell with distilled water.

Battery Information

Refilling Battery with Filling System

Explains how to use the water filling system to fill all batteries simultaneously with de-ionised water.

Charging

Standard Charging Sequence

Outlines the steps for safely charging the e-Tuk, including unplugging, parking brake, and plugging in.

Charging Time Information

Provides information on the standard charger type, charging time, and available faster chargers.

Battery Equalization Procedure

Explains when and how to perform battery equalization to restore performance.

Troubleshooting: Not Charging

Offers troubleshooting steps for issues where the e-Tuk is not charging.

Charger Display Indicators

Explains the charger's display indicators for progress and status during charging.

Dashboard Charging LED Status

Describes the dashboard charging LED indicators for quick status checks of the charging sequence.

Electrics - Classico/Limo/Cargo/Vendo

The Fuse Box Location and Function

Details the location and function of the 12V fuses in the fuse box, including fuse ratings.

Electrics - All Vehicles

12V Battery Specifications

Specifies the location and minimum voltage requirement for the 12V battery.

Tail Light Troubleshooting

Guides on troubleshooting and replacing LED tail lights and rear direction indicators.

Headlight Bulb Replacement

Provides instructions for checking wiring, fuses, and replacing the headlight bulb.

Fluids

Differential Oil

Details the checking and replacement schedule for differential oil, including capacity.

Brake Fluid

Explains how to check brake fluid levels and the recommended fluid types.

Front Fork Oil

Covers checking for leakage and replacing oil and seals in the front fork.

Refilling the Washer Reservoir

Provides instructions on how to easily refill the windscreen washer fluid reservoir.

Raincovers and Canopy Maintenance

Gives maintenance advice for keeping raincovers and canopy in good condition, focusing on zippers.

Troubleshooting

Correct Jacking Procedures

Illustrates correct and incorrect jacking points to prevent damage to the vehicle's suspension.

Tire Changing Guide

Provides step-by-step instructions for changing rear and front tires, including bolt locking advice.

Vehicle Towing Instructions

Explains the procedure for towing the vehicle, including hazard lights and tail lights usage.

Using the Handheld Programmer 1313

Introduces the 1313 handheld diagnostic device for troubleshooting and remote assistance.

Initial Troubleshooting: Not Working

Offers initial troubleshooting steps for common issues when the e-Tuk is not functioning correctly.

Advanced Troubleshooting: Still Not Working

Provides a table of common errors and their potential causes and solutions for persistent issues.

BDI Error Message Explanations

Lists and explains various BDI error codes, their meanings, and recommended actions.

Vehicle Information

Maintenance Schedule

Your e-Tuk's DNA

Service & Maintenance History

Provides space to record service and maintenance history for warranty and insight.

Battery Analysis Tools

Battery Analysis Table

Presents a table with voltage and gravity values for different battery charge percentages.

Drive Logging Form

A form to log driving data like time, voltage, and km for performance analysis.

Battery Logging Form

A form to log individual battery cell performance data, including voltage and notes.

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