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Ultra-tow 49803 - User Manual

Ultra-tow 49803
9 pages
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Thank you very much for choosing an Ultra-Tow Product! For future reference, please complete
the owner’s record below:
Serial Number/Lot Date Code: _______________ Purchase Date: _______________
Save the receipt, warranty and these instructions. It is important that you read the entire manual
to become familiar with this product before you begin using it.
This 4'x 8’aluminum folding trailer is designed for certain applications only. Northern Tool and
Equipment cannot be responsible for issues arising from modification or use of this product in
an application for which it was not designed. We strongly recommend that this product not be
modified and/or used for any application other than that for which it was designed.
For technical questions, please call 1-800-222-5381.
Table of Contents
Intended Use.......................................................................................................................................1
Technical Specifications....................................................................................................................1
Important Safety Information..............................................................................................................2
Specific Operation Warnings..............................................................................................................2
Assembly Instructions........................................................................................................................3
Before Each Use...............................................................................................................................11
Operating Instructions......................................................................................................................11
After Each Use..................................................................................................................................13
Maintenance.....................................................................................................................................13
Parts Diagram...................................................................................................................................14
Parts List ...........................................................................................................................................15
Replacement Parts ..........................................................................................................................16
Limited Warranty...............................................................................................................................16
Intended Use
The road-ready folding aluminum trailer kit features: a 4ft. x 8ft. bed, a rustproof aluminum
frame that folds to 72-5/8inches long for storage, and a 1,170 lb. payload capacity and includes
fenders to prevent cargo damage from rocks and debris, and lights to make the trailer street
legal. Meets all DOT requirements.
Technical Specifications
4' x 8'FOLDING ALUMINUM TRAILER KIT
Owner’s Manual
4' x 8'FOLDING ALUMINUM TRAILER KIT
Owner’s Manual
WARNING:
Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS
before operating. Failure to follow the safety rules and other basic safety
precautions may result in serious personal injury.
Item# 49803
1 of 16
Property
Tires
Wheel
Bed Dimensions
Full Dimensions
Ball/Coupler Size
Coupler Capacity
Load Capacity
GAWR
GVWR
Shipping Weight
Specifications
4.80-12 Tubeless
4 Bolt Demountable
4 ft. x 8 ft.
144"L x 62-1/2"W x 22-1/2"H
1-7/8 Inch
Class I; 2000 Lbs. Maximum Gross Load
1170 Lbs.
1400 Lbs. with 4.80-12 Tires at 60 PSI Cold
1400 Lbs.
195 lbs.
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Summary

Important Safety Information

Work Area Safety Precautions

Emphasizes keeping the assembly area clean, dry, well-lit, and free from hazards to prevent injury.

Personal Safety Guidelines

Advises staying alert, using appropriate PPE, and maintaining balance during assembly and towing.

Specific Operation Warnings

Pre-Use Trailer Checks

Stresses checking tires, air pressure, lights, and structural integrity before each use for safe operation.

Assembly Instructions

Frame and Suspension Assembly

Wheel and Coupler Installation

Installing Wheel Hubs and Tires

Explains attaching tire/hub assemblies to the axle, securing them with castle nuts, and torquing lug nuts.

Electrical and Final Checks

Lighting and Tire Maintenance

Trailer Operation and Safety

Coupler Engagement Procedure

Explains the step-by-step process for securely attaching the trailer coupler to the vehicle's hitch ball.

Trailer Light Kit Installation

Licensing and Pre-Use Checks

Pre-Towing Inspection Checklist

Details crucial checks before each use, including tires, lights, and structural integrity.

Safe Towing Practices

Tow Vehicle and Hitch Requirements

Specifies ensuring the tow vehicle and hitch are capable of handling the trailer's weight and load.

Loading and Securing Cargo

Advises on proper load distribution, avoiding overload, and securing cargo for safe transport.

Operational Checks and Procedures

Coupler Engagement and Safety

Details the correct method for engaging the coupler with the hitch ball and securing it with safety pins.

Ultra-tow 49803 Specifications

General IconGeneral
BrandUltra-tow
Model49803
CategoryTrucks
LanguageEnglish