Unibor EQ100 - User Manual

2
1
17
14
13
60
59
10
9
66
58
45
44
8
27
31
68
1
ISSUE
1:7
Drilling & Cutting
DI MENSION S IN MILLIMETE RS
ITEM NO PART NO DESCRIPTION QTY
1 M0005F BODY (ORANGE ) 1
2
M0033
MAGNET BASE (LARGE)
1
3
20355
EIBENSTOCK CRADLE
1
4
M0103
BRASS RAIL (MT50)
2
5
M0442
G.F.S. (MT50)
1
6
M0813
TOP PLATE (MAGTRON DOVETAIL)
1
7 M0833 RACK (MT50) 1
8
M0042
PINION - MAGTRON (LARGE)
1
9
M0071
PINION END CAP (SHALLOW)
1
10
M0081
BUSH (PINION)
2
11
20346
HANDLE (12mm LARGE)
3
12
10082
HANDLE KNOB (12mm KNOCK ON)
3
13 M0224 WARNING PLATE (MT50) 1
14
M0443
CONDUIT (MAGTAP M13)
1
15
10231
M16 STRAIN RELIEF CABLE GLAND
1
16
40026
M16 PUSH FIT GLAND
1
17
10237-1
CABLE YELLOW (110V)
1
18 EIB03 EIBENSTOCK UNI111 DRILL - 110V 1
19 STRAP01 POLYESTER WEBBING SAFETY STRAP 1
20
KEY01
ALLEN KEY 2.5MM
1
21
KEY03
ALLEN KEY 4MM
1
22
KEY04
ALLEN KEY 5MM
1
23
DRIF02
DRIFT (No.3 M/TAPER)
1
24 CASE14 CARRYING CASE UNIBOR - PLASTIC 1
25
BOX01
BOX (UNIBOR SLEEVE)
1
26
VISO10
SAFETY GUARD ( UNI 3 )
1
27
M0242N
LARGE MAGTRON SWITCH PLATE NEW
1
28
10093
M6 X 35 GUARD THUMB SCREW
2
29
10094
M6 GUARD SPACER
2
30 10089 LARGE 2 LEG GUARD GUIDE 2
31
MM1-17
PCB SUPPORT PLATE
1
32
40025
PG9 PUSH FIT GLAND
1
33
ARBQR03-A
EIBENSTOCK Q/R UNI3 ARBOR BODY
1
34
10205A
ARBOR EJECTION PLUG (M/TAPER)
1
35
SPRI01
ARBOR SPRING (M/TAPER)
1
36 ARBQR-02 QUICK RELEASE ARBOR COLLAR 1
37
ARBQR-03
QUICK REL ARBOR LOCK SHOE
1
38
ARBQR-04
Q/RELEASE COLLAR SPRING
1
39
ARBQR-05
QUICK REL ARBOR TOR SPRING
2
40
ARBQR-06
20MM O/D X 4MM NITRILE O RING
1
41 CCP-38V 38OD V INTERNAL CIRCLIP 1
42 30046 LARGE OIL CUP ASSEMBLY 1
43
10076C
OILFEED BRACKET
1
44
50015C
1/8" BSP - 6MM PUSH FIT CONNEC
2
45
BD029
6mm OIL PIPE (OIL FEED ASSY)
1
46
10076
OIL CUP RETAINING CLIP
1
47 MM1-1 MM1 MAGNET BUTTON - YELLOW 1
48 MM1-2 MM1 MOTOR BUTTON - GREEN 1
49
MM1-10
MM1 POWER BUTTON - RED
1
50
MM1-3
MM1 L.E.D. GROMMET
3
51
MM1-4
MM1 LED BOARD - C/W LEDs
1
52
MM1-5
MM1 REPLACEMENT PCB
1
53 MM1-6 MM1 3 PIN PLUG 1
54
MM1-7
MM1 4 PIN PLUG
1
55
MM1-11
MM1 HEAT CONDUCTOR
3
56
MM1-16
STAND OFF CLIP FOR NEW PANEL
3
57
MM1-13
NEW PANEL INSULATING BUSH
2
58 M5-NUT M5 NUT 5
59 SC620CAP M6 x 20 CAP SCREW 9
60 SC3TAP M3 SELF TAPPING SCREW 8
EQ100 Assembly & Parts List
6
INCLUDES ITEMS 47 TO 57
43
2
1
17
14
13
60
59
10
9
66
58
45
44
42
15
46547
8
673
14
32
18
65
12
11
27
31
CONTROL PANEL ASSEMBLY
68
QUICK RELEASE ARBOR ASSEMBL Y
INLUDES ITEMS 33 TO 41

Summary

EQ100 Mechanical Switchplate (NCP Panel) 120 v

Switchplate Component Layout

Diagrams showing the front and rear views of the 120v mechanical switchplate assembly.

EQ100 Mechanical Switchplate (NCP Panel) 240 v

Switchplate Component Layout

Diagrams showing the front and rear views of the 240v mechanical switchplate assembly.

EQ100 Electronic Switchplate (Panel P) Components

Electronic Switchplate Assembly

Overview of components for the dual voltage electronic switchplate (Panel P).

EQ100 Electronic Switchplate (Panel P) Wiring Diagram (110 v)

110 v Wiring Connections

Detailed wiring diagram for the electronic switchplate at 110v.

EQ100 Electronic Switchplate (Panel P) Wiring Diagram (240 v)

240 v Wiring Connections

Detailed wiring diagram for the electronic switchplate at 240v.

Overview

1. Function Description
2. Important Technical Specifications
3. Usage Features
4. Maintenance Features

This document provides a detailed breakdown of the EQ100 device, encompassing its assembly, parts list, and wiring diagrams for both mechanical and electronic switchplate configurations across different voltage settings. The EQ100 appears to be a magnetic drilling machine, designed for precision drilling tasks, likely in industrial or construction environments. Its core functionality revolves around a powerful magnetic base that secures the machine to ferrous surfaces, allowing for stable and accurate drilling.

Function Description

The EQ100 is a magnetic drilling machine, also known as a mag drill. Its primary function is to drill holes into metal surfaces, particularly in situations where portability and strong adhesion to the workpiece are critical. The machine utilizes an electromagnetic base to firmly attach itself to the material being drilled, preventing movement and ensuring precise hole placement. This makes it ideal for applications such as fabricating steel structures, installing machinery, or performing repairs on large metal components where traditional drill presses are impractical.

The device features a motor for driving the drill bit and a separate magnet system for adhesion. The control panel allows for independent operation of the motor and the magnet, ensuring safety and operational flexibility. The quick-release arbor assembly facilitates rapid changes of drill bits, enhancing efficiency. The inclusion of an oil cup assembly suggests a lubrication system for the drilling process, which is crucial for extending tool life and achieving clean cuts in metal.

Important Technical Specifications

General Components:

• Body: Available in Orange (M0005F) or Capri Blue (M0005BLU), indicating different models or aesthetic options.
• Magnet Base: Large (M0033 or M0036), providing strong adhesion to ferrous materials.
• Motor: The Eibenstock UNI111 Drill (EIB03) is specified, available in both 110V and 230V versions, indicating the machine's adaptability to different power supplies.
• Pinion and Rack System: Utilizes a Magtron pinion (M0042) and rack (M0833) for precise vertical movement of the drill head.
• Arbor Assembly: Features a quick-release arbor (ARBQR03-A) for efficient tool changes, including an ejection plug (10205A) and various springs (SPRI01, ARBQR-04, ARBQR-05) and an O-ring (ARBQR-06) for smooth operation.
• Control Panel: Available in both mechanical (NCP Panel) and electronic (Panel P) configurations, supporting dual voltage (120V/240V for mechanical, dual voltage for electronic).

Mechanical Switchplate (NCP Panel):

• Voltage: Available in 120V (NCP001) and 240V (NCP002) versions for the drill stop/start switch.
• Components: Includes a blank switch plate (NCP013), a magnet switch (NCP006), and a 25A-Bridge Rectifier (M0401) for the magnet system.
• Wiring: Features separate circuits for the drill motor and the magnet, with a bridge rectifier for the magnet.

Electronic Switchplate (Panel P):

• Voltage: Designed for dual voltage operation (110V and 240V wiring diagrams provided).
• Components: Utilizes push-button controls (MM1-1 Yellow for magnet, MM1-2 Green for motor, MM1-10 Red for power), LED indicators (MM1-4 LED Board), and a replacement PCB board (MM1-5) as the central control unit.
• Wiring: Features a main PCB (MM1-5) that controls both the motor and the magnet. The motor wiring includes a 2-speed switch, allowing for different drilling speeds (High/Low, Speed 1/Speed 2). The magnet circuit is also controlled via the PCB.
• Connectors: J2, J3, J4, and J5 are identified on the PCB for various connections.

Safety Features:

• Safety Guard: VISO10 (UNI 3) is included, along with guard thumb screws (10093), spacers (10094), and guides (10089), emphasizing user protection during operation.
• Warning Plate: M0224 (MT50) is present, indicating important safety information.
• Safety Strap: STRAP01 (Polyester Webbing Safety Strap) provides an additional layer of security, preventing the machine from falling if the magnet loses power.

Usage Features

Portability and Setup:

• The magnetic base allows the EQ100 to be easily positioned and secured on various ferrous workpieces, including vertical and overhead surfaces, which is a significant advantage over stationary drilling equipment.
• The inclusion of a carrying case (CASE14) and a box for the Unibor sleeve (BOX01) suggests that the device is designed for transport and field use.
• Allen keys (KEY01, KEY03, KEY04) are provided for assembly and adjustments, indicating user-friendly setup.

Drilling Operation:

• Control: The control panel, whether mechanical or electronic, provides clear and intuitive controls for starting/stopping the motor and engaging/disengaging the magnet. The electronic panel features distinct colored push buttons (Yellow for magnet, Green for motor, Red for power) and LED indicators for operational status.
• Speed Control: The electronic version offers a 2-speed switch for the motor, allowing operators to select appropriate drilling speeds based on the material and drill bit size, optimizing performance and prolonging tool life.
• Arbor System: The quick-release arbor assembly (items 33-41) enables fast and tool-free changes of annular cutters or twist drills, minimizing downtime during drilling operations.
• Lubrication: The large oil cup assembly (30046) with its oilfeed bracket (10076C) and oil pipe (BD029) indicates an integrated lubrication system, essential for cooling the drill bit and workpiece, reducing friction, and improving cutting efficiency.

Ergonomics:

• The handle (20346) and handle knob (10082) are designed for comfortable grip and control during positioning and operation.
• The overall design, including the placement of controls and the quick-release features, aims to enhance user experience and reduce operator fatigue.

Maintenance Features

Component Accessibility:

• The detailed parts list and exploded views facilitate easy identification and replacement of individual components.
• The control panel assemblies (both mechanical and electronic) are designed with accessible components, such as the PCB support plate (MM1-17) and stand-off clips (MM1-16), simplifying maintenance and troubleshooting.
• The quick-release arbor assembly is designed for easy disassembly and reassembly, allowing for cleaning and replacement of wear parts like springs and O-rings.

Electrical Maintenance:

• The wiring diagrams for both 110V and 240V configurations provide clear guidance for electrical troubleshooting and repair.
• The use of standard connectors (e.g., 3-pin and 4-pin plugs for the electronic panel) simplifies the process of connecting and disconnecting electrical components.
• The bridge rectifier in the mechanical panel is a standard component, easily replaceable if it fails.

Lubrication System:

• The oil cup assembly is designed for easy refilling, ensuring continuous lubrication during operation. Regular checks and refills of the oil cup are a key maintenance task to ensure optimal drilling performance and tool longevity.

General Upkeep:

• The inclusion of a warning plate (M0224) and safety guard (VISO10) highlights the importance of regular safety checks and maintenance to ensure all protective features are in good working order.
• The robust construction with components like brass rails (M0103) suggests durability, but regular inspection for wear and tear on moving parts (pinion, rack, arbor components) is recommended to maintain precision and safety.
• The availability of replacement PCBs (MM1-5) for the electronic switchplate ensures that complex electronic issues can be resolved by component replacement rather than extensive repair.

Unibor EQ100 Specifications

General

Brand	Unibor
Model	EQ100
Category	Industrial Equipment
Language	English