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Unitek BAMOCAR-D3-700-100 User Manual

Unitek BAMOCAR-D3-700-100
51 pages
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M A N U A L
Digital Battery Servo Amplifier
BAMOCAR-D3-700-100/160
for EC servo motors
for AC asynchronous servo motors
Hans-Paul-Kaysser-Straße 1
Edition / Version
71397 Leutenbach-Nellmersbach
2019 - V05
Tel.: 07195 / 92 83 - 0
Fax: 07195 / 92 83 - 129
contact@unitek.eu
www.unitek.eu
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Unitek BAMOCAR-D3-700-100 Specifications

General IconGeneral
Continuous Output Current100 A
Operating Temperature Range-40°C to +85°C
Cooling MethodLiquid Cooling
Protection FeaturesOvercurrent, overvoltage, overtemperature, short circuit
Communication InterfaceCAN

Summary

Basic Information

History

Records changes and versions of the manual and product over time.

Further UNITEK products

Lists other servo amplifiers and converters offered by UNITEK.

Engineering instructions (MANUAL)

Information on available manuals for engineering, installation, and commissioning.

Validity

Specifies hardware and firmware states for which the manual is valid.

Designations and symbols

Explains unit designations, user types, manufacturer, and common warning symbols.

General product information

Describes the 3-phase current servo amplifiers and their suitability for different motor types.

Applications/build/features

Details application areas, build specifications, and key features of the amplifier.

Safety regulations

Outlines essential safety precautions, warnings, and intended applications for safe operation.

Commissioning

Provides guidance on the proper commissioning of the servo amplifiers in various applications.

Safety advices

Offers comprehensive safety advice for hardware, software, working environment, and exposure.

Intended applications

Specifies the intended use cases and lists impermissible applications for the devices.

Regulations and guidelines

Lists relevant EU and international standards and regulations for components and users.

Risks

Identifies potential risks like impermissible movements, dangerous temperatures, voltages, and fields.

Technical data

Presents detailed technical specifications for the BAMOCAR-D3, including electrical and control data.

Mechanical Installation

Important notes

Provides crucial notes and precautions for the mechanical mounting of the device.

Dimensions - BAMOCAR-D3-700-100/160

Shows the physical dimensions and mounting details for the BAMOCAR-D3 unit.

Dimensions -Optional cooling contact plate

Details the dimensions and mounting requirements for the optional cooling contact plate.

Dimensions - optional air cooling unit

Provides dimensions and mounting information for the optional air cooling unit accessory.

Electrical Installation

Important advices

Offers essential advice and guidelines for performing the electrical installation safely.

Circuit diagram

Illustrates the internal circuit connections and component layout of the device.

Connection diagram

Provides a detailed diagram for connecting the auxiliary, control, and motor power.

EMC advice

Offers recommendations for electromagnetic compatibility (EMC) to minimize interference.

Connectors

Lists and describes the available connectors for control and signal interfaces on the device.

Auxiliary voltage connection

Explains how to connect the auxiliary DC voltage supply to the device.

Power connections

Details the procedures for connecting motor and battery power cables, including cable requirements.

Battery connection

Guides on connecting the device to the battery, including safety and configuration notes.

Motor power connection

Explains how to connect the motor, including cable specifications and shielding.

Control Connections

Digital inputs

Describes the digital inputs, their voltage levels, current, and programming options.

Safety input RFE (Rotating field enable) Stop class 0

Details the RFE safety input, its operation, switching, and restart procedures.

Digital outputs (open emitter)

Explains the digital outputs, their voltage, current, and function assignment.

Signal contact "Ready BTB/RDY" (Solid state relay)

Describes the BTB/RDY signal contact, its hardware/software configuration, and safety circuit integration.

Analog inputs ± 10 V

Covers analog inputs for speed command and current limit, including features and programming.

Analog outputs ±10 V

Explains the analog outputs for measured values and signal zero.

Serial interface RS 232

Details the RS232 serial interface for programming, operation, and firmware updates.

CAN-BUS

Describes the CAN-BUS interface for CNC control, programming, and operation.

Resolver connection

Explains the resolver connection for absolute motor position measurement and its parameters.

Encoder connection TTL

Details the TTL incremental encoder connection for position, speed, and direction control.

SIN COS 1Vss connection

Covers the SIN/COS encoder connection for analog sinusoidal signals and commutation.

Rotor position encoder - connection via a bl-tacho

Explains the Hall sensor-based rotor position encoder connection with optional brushless tacho.

State Display

State display

Describes how to interpret the device states through LEDs and the seven-segment display.

State information - error

Lists and explains error codes, their descriptions, and corresponding NDrive states.

State information - warning signals

Lists and explains warning signals, their descriptions, and corresponding NDrive states.

Measured Data

DC bus circuit voltages, battery voltage

Presents data and graphs for DC bus and battery voltages, including limits.

Power-stage temperature

Shows temperature data for the power stage and its relation to current reduction.

Current - value

Lists calibration rated current and peak current values for different models.

Warranty

Warranty

Outlines UNITEK's warranty terms, conditions, and limitations for the product.

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