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Universal Boiler Works BF100W4 - User Manual

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Operating
and
Maintenance
Manual
U-I
5647
Pf~er
BF100W4
Water;
ASME
Section
4
Ship
Date:
1/24/2000
UNIVERSAL
BOILER
WORKS,
INC.
1207
S.E.
SECOND
STREET
-
GALVA,
IL
61434
T:
(309)932-3088
F
:
(309)932-2078
ubwl
@inw.net
-
www.universalboiler.com
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Summary

General Description

The Boiler

Core component description detailing design, tubes, and flow.

Casing;Insulation

Describes boiler's outer shell, insulation materials, and heat retention.

Pressure Parts

Details internal components like drums, headers, and tube connections.

Controls;Trim

Overview of electrical/mechanical devices for operation and safety.

Boiler Trim

Lists gauges and valves for monitoring system pressure and temperature.

Burner Controls

Describes components for burner operation, safety, and fuel delivery.

Other Controls

Mentions optional controls for specific project requirements and integration.

Unloading and Installation

Unloading

Procedures for safely receiving and inspecting the boiler upon delivery.

Lifting;Rigging

Guidelines for safe lifting, handling, and securing the boiler unit.

Installation

Steps for properly placing, leveling, and securing the boiler.

Air Supply

Requirements for adequate ventilation and combustion air intake.

Clearance

Specifies necessary space around the boiler for service and maintenance access.

Connections

Overview of various utility and system connection points for fuel, water, and exhaust.

Gas Connections

Detailed instructions for safe and compliant gas fuel piping and hookups.

Light Oil Circulating Pump

Installation and operational requirements for oil fuel supply systems.

Electrical

Safety and code compliance for power supply, wiring, and circuit protection.

Initial Start-Up and Operation

General Preparation for Start-up

Checklist for essential pre-operation checks and readiness.

Cleaning

Procedures for cleaning the boiler and system components before initial firing.

Refractory Curing

Process for hardening refractory materials to prevent damage during firing.

Boil-out

Detailed steps for cleaning the boiler waterside using an alkaline solution.

Refractory

Information on refractory material, its properties, and necessary maintenance.

Sequence of Operation

Describes the automated steps of the burner's start-up and shutdown cycles.

Boiler Controls, Operation and Adjustments

Controls, General

Lists standard boiler controls and their fundamental functions.

Control Purpose

Explains the role of key controls in ensuring safe and reliable operation.

Operation and Adjustment

Details how to set up, adjust, and operate boiler control systems.

Universal Boiler Works BF100W4 Specifications

General IconGeneral
BrandUniversal Boiler Works
ModelBF100W4
CategoryBoiler
LanguageEnglish