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Vaillant aroTHERM VWL ../2 A 230 V series User Manual

Vaillant aroTHERM VWL ../2 A 230 V series
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For the competent person
Installation instructions
aroTHERM
VWL ../2 A 230 V
GB
Installation instructions
Publisher/manufacturer
Vaillant GmbH
Berghauser Str. 40 D-42859 Remscheid
Tel. +492191180 Fax +492191182810
info@vaillant.de www.vaillant.de

Table of Contents

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Vaillant aroTHERM VWL ../2 A 230 V series Specifications

General IconGeneral
TypeAir-to-water heat pump
Power Supply230 V
GWP (Global Warming Potential)3
RefrigerantR290 (propane)
Operating temperature range-20 °C to +35 °C

Summary

Safety

Action-related warnings

Classifies warnings by severity using symbols and signal words for Danger, Warning, and Caution.

Risk caused by inadequate qualifications

Outlines work requiring qualified persons and adherence to technology and regulations.

General safety information

Covers dangers from improper operation, electric shock, safety devices, and scalding.

Regulations (directives, laws, standards)

Emphasizes observing national regulations, standards, guidelines, and laws.

CE label and Approvals

Indicates compliance with directives and lists product testing approvals.

Local regulations

Places responsibilities on manufacturers/installers for correct equipment, installation, and servicing.

Detailed Regulations

Details statutory requirements, standards, and reminders of regulatory acts.

Other regulations

Covers control of hazardous substances and refrigerant regulations.

Intended use

Defines the heat pump's proper application as an air/water system for domestic heating.

Notes on the documentation

Observing other applicable documents

Emphasizes observing operating and installation instructions for system components.

Storing documents

Instructs to pass instructions and documents to the system operator.

Applicability of the instructions

Lists type designations and article numbers for which instructions apply.

System overview

Safety devices

Mentions product can work at specific outside temperatures and lists safety functions.

Design of the heat pump system

Lists components: heat pump, control module, hydraulics, system controller.

Functionality

Explains the product's circuits, heating mode, and thawing process.

Application limits

Explains operation outside limits results in unit shutdown by control and safety devices.

System diagrams

Provides schematic diagrams for various VWL models, listing numbered components.

Overview of the equipment

Type designation and serial number

Indicates that type designation and serial number are found on the identification plate.

Information on the identification plate

Details meanings of various labels and codes found on the product's identification plate.

Assembly and installation

Preparing for fitting and installation

Covers delivery, transport, positioning, and unpacking the product safely.

Transporting the product

Details safe methods for transporting the product, including warnings about lifting and tilting.

Unpacking the product

Provides steps for safely unpacking the product, with warnings about lifting heavy weights.

Checking the scope of delivery

Lists items to check in the packaging units: condensate discharge, seals, feet, hose.

Complying with clearances and installation clearances

Specifies required clearances for installation and unit dimensions.

Unit dimensions and connection dimensions

Provides dimensions and connection details for the units.

Installation clearance

Specifies required clearances (A, B, C, D, E) for heating mode installation, with cautions.

Selecting the installation site

Provides guidance on choosing an installation site, considering regulations, noise, and avoiding specific locations.

Installing the heat pump

Details installing the unit on supports, ensuring no water collects underneath, and preventing ice formation.

Preparing the condensate discharge

Explains how to prepare the condensate discharge, with warnings about frozen condensate and ice buildup.

Carrying out the installation

Covers removing side casing, aligning product, and hydraulics installation.

Removing the side casing

Provides step-by-step instructions for removing the side casing.

Aligning the product

Explains how to align the product horizontally for condensate flow using vibration-damping feet.

Hydraulics installation

Details connecting hydraulic lines, flushing the system, using flexible pipes, and installing accessories.

Connecting the swimming pool (optional)

Warns against direct connection to a swimming pool due to corrosion risk.

Connecting the condensate drain pipework

Provides instructions for connecting the condensate drain pipework, including a diagram and components.

Carrying out the electrical installation

Details requirements for the external mains connection cable, earthing, polarity, and fixed connection.

Establishing the power supply

Details requirements for the external mains connection cable, earthing, polarity, and fixed connection.

Standard tariff connection

Covers 230 V connection details under the standard tariff.

Laying the 24 V cabling

Explains how to route 24V cabling and eBUS cables separately through cable ducts.

Installing the cable duct

Provides instructions for installing cable ducts for power supply and eBUS lines.

Connection diagrams

Provides a detailed connection diagram for various VWL models, listing numbered components.

Start-up

Run the start-up

Lists preliminary checks before starting up the product, including electrical and hydraulic connections.

Heat pump operating concept

Explains the operating concept and stresses caution regarding installer level settings.

Running through the installation assistant

Details the process of the installation assistant, including language setting and contact details.

Calling up Live Monitor and statistics

Explains how to check status codes and access statistics via the Live Monitor and installer level.

Filling the heating circuit

Details filling the heating circuit, recommending ethylene glycol and warning about frost protection.

Heating water management

Covers checking and treating heating water quality, and filling/supplementary water.

Filling installation and activating heat pump

Details filling the heating installation and activating the heat pump, plus checking operation.

Checking the product's operation

Instructs to check external controls, open valves, and balance the heat generator.

Operating noises

Lists common operating noises that do not constitute a fault.

Adjusting the heating circuit

Covers purging the heating circuit and adjusting flow rate to prevent damage.

Adapting the unit to the heating installation

Explains how to access the Configuration menu to adjust parameters.

Installing the side cladding

Provides instructions for installing the side cladding.

Instructing the operator

Covers explaining system operation, safety, maintenance, and checking water volume.

Maintenance

Preparing for maintenance

Covers procuring spare parts and safety rules before performing maintenance.

Yearly maintenance

Details annual checks for safety devices, pressure, components, and wiring.

Cleaning the product

Provides procedures for cleaning the product's front and back casing sections.

Draining the product

Covers draining the product, including disconnecting power and using a drain hose.

Checking status codes and electrical installation

Explains checking status codes and verifying the electrical installation.

Start-up following maintenance

Details post-maintenance start-up procedures, including checks and tests.

Troubleshooting

Initial troubleshooting steps

Lists initial tests to perform before further troubleshooting, such as power supply and valve checks.

Fault codes

Mentions fault codes are described in the appendix and advises necessary repairs.

Actuator test

Explains how to check heating installation components using the sensor/actuator test.

Check programmes

Describes using check programmes for purging circuits, manual de-icing, and checking primary function.

Decommissioning

Temporary decommissioning

Outlines steps for temporarily decommissioning the product, including switching off and disconnecting power.

Permanently decommissioning

Details steps for permanent decommissioning, including draining and disposal.

Vaillant customer service

Customer service

Recommends regular servicing and provides contact information for Vaillant Service Solutions.

Disposal

Recycling and disposal

Addresses responsible disposal of packaging and products, highlighting specific symbols for waste and batteries.

Arranging disposal of coolant

Warns about environmental damage from coolant escape and specifies its proper disposal by trained personnel.

Appendix

Heat pump schematic

Provides schematic diagrams for various VWL models, listing numbered components.

Heat pump schematic drawing (VWL 85/2 A 230 V)

Provides a schematic diagram for the VWL 85/2 A 230 V heat pump.

Heat pump schematic drawing (VWL 115/2 A 230 V)

Provides a schematic diagram for the VWL 115/2 A 230 V heat pump.

Heat pump schematic drawing (VWL 155/2 A 230 V)

Provides a schematic diagram for the VWL 155/2 A 230 V heat pump.

Heat pump setting parameters

Notes that parameters must be reset after repairs or PCB replacement.

Status codes

Lists status codes with their meanings, covering various operating states and conditions.

Technical data - General

Presents general technical specifications for different heat pump models, including dimensions and materials.

Technical data - Heating circuit

Details technical data for the heating circuit, such as operating pressure and water contents.

Technical data - Coolant circuit

Details technical data for the coolant circuit, including coolant type, contents, and compressor type.

Technical data - Heat pump system performance data

Provides performance data for heat pump output and efficiency coefficients for various models.

Overview of fault codes

Lists fault codes with their corresponding meanings and causes.

Commissioning Checklist