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Vaillant THERMOcompact VC GB 282 EH User Manual

Vaillant THERMOcompact VC GB 282 EH
66 pages
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Table of Contents

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Vaillant THERMOcompact VC GB 282 EH Specifications

General IconGeneral
MountingWall-mounted
Output28.2 kW
Power Output28kW
Fuel TypeGas
Water Pressure1-3 bar

Summary

Introduction to the Vaillant Boiler

Technical Data for Vaillant Boilers

Appliance Construction Details

Boiler Functionality Overview

General Installation Requirements

Related Documents and Standards

Lists relevant standards and codes of practice for installation.

Boiler Location Guidelines

Guidelines for choosing the boiler's installation location, considering ventilation and access.

Gas Supply Requirements

Requirements for gas supply, pipe sizing, and testing.

Electrical Supply Specifications

Electrical connection requirements, earthing, and isolation.

Flue System Recommendations

Recommendations and guidance for flue installation and terminal positioning.

Air Supply Requirements

Guidelines for air supply requirements, including cupboard installations.

Water Circulating System Guidance

Guidance on water circulation systems, pipework, and cylinder requirements.

Radiator Sizing for Heating Systems

Guidance on radiator sizing based on boiler operating temperature.

Pipework Sizing for Heating Systems

Guidance on sizing pipework for the heating system and pump head.

System Bypass Functionality

Information about the integrated system bypass for TRVs.

Open Vented System Installation

Reference for details on open vented system installations.

Sealed System Requirements

Requirements for sealed systems, excluding feed/expansion cisterns.

Pressure Relief Valve Details

Details about the ready-assembled pressure relief valve and its connection.

Pressure Gauge Information

Information on the factory-fitted pressure gauge for filling and testing.

Expansion Vessel Specifications

Information on the built-in expansion vessel and external options.

Sealed System Filling Procedures

Procedures for filling sealed systems and potential make-up needs.

Parallel Installation Guidelines

Requirements for installing two appliances in parallel.

Gas and Water Connection Overview

General view of pipework for gas and water connections.

System Venting Procedures

Information on automatic air vents and system venting during filling.

Boiler Dimensions

Boiler Installation Process

General Installation Requirements

Requirements for wall mounting, clearances, and timber-framed buildings.

Installation Accessories

Lists connection accessories for the boiler installation.

Boiler Delivery Information

Installation Sequence Steps

Connecting Heating System Pipes

Instructions for flushing and connecting heating system flow and return pipes.

Pressure Relief Valve and Overflow

Guidelines for connecting the discharge pipe for the pressure relief valve.

Air/Flue Duct Installation Reference

Reference to air/flue duct installation instructions before proceeding.

Fitting the Appliance to the Wall

Steps for fitting the appliance to the connection group and securing it.

Gas Connection Procedure

Instructions for fitting the gas service valve and connecting the gas supply pipe.

Connecting Air/Flue Duct to Appliance

Reference to air/flue duct installation for appliance connection.

Electrical Installation and Controls

External Controls Wiring

Wiring requirements for external controls like programmers and thermostats.

System Control Wiring

Details for connecting programmers, motorized valves, and thermostats.

Circulating Pump Operation Modes

Explains different operating modes for the circulating pump.

Reignition Delay Adjustment

Details the reignition delay feature and its adjustment.

Commissioning and Testing Procedures

Electrical Installation Checks

Checks for short circuit, earth continuity, polarity, and resistance.

Gas Installation Inspection

Inspection and testing of the gas installation for soundness and purging.

Central Heating System Commissioning

Procedures for flushing, filling, and venting the central heating system.

Boiler Lighting Procedure

Instructions for the initial lighting of the appliance by a qualified fitter.

Gas Soundness Testing

Method for testing gas soundness of burner connections.

Flame Supervision Device Test

Procedure to test the flame supervision device and lockout function.

Gas Pressure Checks

How to check and set main burner gas pressure.

Flow Thermostat Testing

Testing the flow thermostat's modulation function.

Water Soundness and System Flush

Checking water soundness, draining, refilling, and adjusting system pressure.

Air/Flue Duct Assembly Check

Visual check of the air/flue duct assembly's installation and function.

Appliance Case Assembly Reference

Reference to chapter 12 for appliance case assembly.

User Instructions Handover

Handing over instructions, advising on frost protection and servicing.

Boiler Assembling Procedures

Door Hinge Adjustment

Instructions for changing door hinge orientation from right to left.

Side Panel Installation

Instructions for fitting side panels to the appliance frame.

Screen Plate Fitting

Instructions for screwing on the screen plate.

Upper Appliance Door Fitting

Steps to engage and secure the upper appliance door.

Lower Appliance Door Fitting

Steps to engage and secure the lower appliance door.

User Instructions Label Placement

Instructions for positioning and fixing the user instructions label on the inner door.

Boiler Servicing Procedures

Boiler Inspection Checklist

Inspecting the boiler exterior, pipework, electricals, and flue for damage.

Turning Off the Boiler Safely

Procedures for safely turning off the boiler before servicing.

Removing the Outer Case

Steps to remove the appliance's outer case and screen plate.

Removing the Inner Case

Steps for removing the inner case front panel.

Burner Cleaning Instructions

Procedures for cleaning the burner, injector nozzles, and test points.

Main Heat Exchanger Cleaning

Instructions for cleaning the main heat exchanger.

Expansion Vessel Pressure Check

How to check the expansion vessel pressure and repressurise if needed.

Appliance Recommissioning Steps

Steps to recommission the appliance after servicing.

Replacement of Boiler Parts

Electrode Replacement Procedure

Step-by-step guide for replacing ignition and flame sensing electrodes.

NTC Resistor Replacement

Instructions for disconnecting and replacing the NTC resistor probe.

Automatic Air Vent Change

Procedure for changing the automatic air vent.

Gas Section Component Replacement

Accessing and replacing components within the gas section.

Pump Replacement Guide

Steps for changing the appliance's circulating pump.

Control Box Component Replacement

Procedures for accessing and replacing components within the control box.

Overheat Cut-off Device Replacement

Procedure for replacing the overheat cut-off device.

Fan Replacement Instructions

Step-by-step guide for replacing the fan motor.

Air Pressure Switch Replacement

Instructions for replacing the air pressure switch.

CH Expansion Vessel Replacement

Guidance on replacing the CH expansion vessel.

Air/Flue Duct Assembly Removal

Instructions for removing the air/flue duct assembly.

External Expansion Vessel Fitting

Information on fitting an external expansion vessel.

Thermometer Replacement

Procedure for changing the thermometer sensor.

Pressure Gauge Replacement

Steps to change the pressure gauge.

System Bypass Valve Replacement

Instructions for changing the system bypass valve.

CH Overheat Thermostat Replacement

Procedure to replace the central heating overheat thermostat.

CH Pressure Relief Valve Replacement

Steps to replace the central heating pressure relief valve.

Main Heat Exchanger Replacement

Detailed steps for replacing the main heat exchanger.

Combustion Chamber Duct Replacement

Procedure for changing the combustion chamber duct and insulation.

Releasing System Pressure

How to release pressure from the central heating system.

Draining the Heating System

Steps for draining the central heating system.

Safety Isolating Transformer Replacement

Guide to replacing the safety isolating transformer.

Fault Finding Procedures

Check Electrical Supply

Troubleshooting electrical supply issues, checking mains and input voltage.

Check Main Switch & Overheat Cut-off

Troubleshooting main switch and overheat cut-off device functionality.

Check Pump Operation

Troubleshooting steps for pump operation issues.

Check Flue Fan System

Troubleshooting steps for the flue fan system.

Check Ignition & Gas Section

Troubleshooting ignition system and gas section faults.

Check Burner Modulation

Troubleshooting burner modulation and gas pressure issues.

Electrical Diagrams

Functional Flow Diagram

A functional flow diagram illustrating boiler operation and control logic.

Wiring Diagram for Boiler Models

A detailed wiring diagram for the boiler models.

Short Parts List

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