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Valco Cincinnati VCX OT-120 FlexosealPro 2-Corrugated User Manual

Valco Cincinnati VCX OT-120 FlexosealPro 2-Corrugated
164 pages
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VCX OT-120VCX OT-120
VCX OT-120VCX OT-120
VCX OT-120
FlexosealPro 2 - CorrugatedFlexosealPro 2 - Corrugated
FlexosealPro 2 - CorrugatedFlexosealPro 2 - Corrugated
FlexosealPro 2 - Corrugated
Manual Number: MC091
Release Date: 3/2018
Version: C008

Table of Contents

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Valco Cincinnati VCX OT-120 FlexosealPro 2-Corrugated Specifications

General IconGeneral
BrandValco Cincinnati
ModelVCX OT-120 FlexosealPro 2-Corrugated
CategoryControl Systems
LanguageEnglish

Summary

Declaration of Conformity

Manufacturer Information

Details about the manufacturer of the equipment.

European Representatives

Lists authorized representatives in Europe.

Product and Compliance Details

Specifies product name, directives, and standards compliance.

Declaration Place and Signature

Indicates location, date, and signatory of the declaration.

Section 1 - Introduction

VCX Control System Overview

Describes the VCX control system and manual's purpose.

Section 2 - Safety and Use

Handling Equipment Safety

Emphasizes reading safety precautions before handling the equipment.

Safety Symbols Explained

Explains the meaning of various safety symbols used in the manual.

Owner Responsibilities

Outlines the owner's obligations for safety management and compliance.

Usage Limitations and Safety

Specifies intended use, prohibits alterations, and covers installation safety.

Shut Down Safety Procedures

Provides essential safety guidelines for shutting down the system.

Hot Melt Safety Precautions

Details safety measures specific to hot melt operations and materials.

Adhesive Contact and Fume Incidents

Provides first aid and emergency steps for hot adhesive contact or fume inhalation.

Fire and Explosion Safety

Outlines procedures to follow in case of fire or explosion incidents.

Hose Handling and Safety

Provides guidelines for safe handling, routing, and maintenance of hoses.

Section 3 - Basic Features

VCX Control Unit Overview

Introduces the VCX Control unit, its base assembly, and module slots.

Power Supply Module Details

Details the Power Supply Module's diagram, components, connectors, and fuses.

Inspection Control Module (ICM) Features

Details ICM diagram, features, connectors, fuses, and sensor adapter modules.

Pattern Control Module (PCM) Features

Details PCM diagrams (Tri-Valve, Standard), features, connectors, fuses, and specific ports.

OT-120 Touchscreen and Features

Describes the OT-120 touchscreen, its features, and mounting bracket.

Section 4 - Setup

VCX Module Installation

Instructions for adding and removing modules and the VCX Control cover.

VCX System Layouts and Mounting

Diagrams for system layouts and mounting patterns for VCX and related components.

Linking VCX Controls and OT-120 Setup

Procedure for linking VCX controls and setting up new OT-120 applications.

OT Configuration and Machine Communication

Steps for OT configuration, machine communication, and initialization files.

Section 5 - Operation

System Power Up and Main Menu

Guide to powering up the system and navigating the main menu screen.

Core Operational Settings

Procedures for entering PINs, selecting glue modes, and setting lengths.

Glue Valve and Pattern Configuration

How to configure glue valves, stitch/jog patterns, and understand glue modes.

Pressure, Encoder, and Jam Detection Setup

Steps for setting pressure, configuring encoders, and adjusting jam detection.

Inspection Sensor Configuration and Operation

Guide to configuring inspection sensors, diagnostics, and learning glue volume.

System Exit and Shutdown

Procedure for safely exiting the application and powering down the system.

Section 6 - Customize the Settings

Sensor Calibration and Diagnostics

How to perform sensor diagnostics and set inspection tolerances.

System Status and Basic Settings

Viewing device status, configuring language, time zone, and date/time.

Parameter and Password Management

Accessing parameters, printing values, managing password files, and configurations.

System Maintenance and Configuration

Covers lockout, Tipsealer timing, software upgrades, and backup/restore.

Section 7 - Part Number List

Ordering Parts and Component Identification

Information on ordering parts, VCX-4, PCM-4, OT-120, and mounting assembly details.

Cable Specifications and Part Numbers

Details part numbers and pinouts for OT-120, Scanner, Link, and Valve cables.

Section 8 - Warranty

General Warranty Terms and Conditions

Covers Valco's worldwide warranty against defects and exclusions.

Warranty Periods by Product Type

Specifies warranty duration for cold glue and hot melt equipment.

Section 9 - Service

Technical Support and Service Procedures

Contacting technical support and arranging for service calls and repairs.

Appendix A - Monitor Commands

PCM4 and ICM4 Monitor Command Reference

Lists and describes available monitor commands for PCM4 and ICM4 controllers.

Appendix B - Diagnostics

Encoder and Scanner Diagnostics

Troubleshooting steps for verifying encoder and scanner operation.

Appendix C - Electrical Diagram

VCX with Tipsealer Wiring Diagram

Provides the electrical wiring diagram for the VCX system with Tipsealer.