Rev. 4
6-6
CONTROL CABLE REPLACEMENT
AUTION
HE CONTROL SURFACE WILL SWING FREELY WHEN THE CONTROL
CABLES ARE REMOVED
.
LWAYS REPLACE CONTROL CABLES AS A SET
3/8, 7/16 combo wrench
Needle nose pliers
String
Cable tension meter
Spring clamps (3)
Stabilator cables
Rudder cables
1. Remove the tunnel cover, step floor cover, seat ramp cover, seat floor cover,
cover plate (only the aft two), baggage cover, baggage bulkhead corrugation,
upper tailcone fairing, lower tailcone fairing, fuel tank assembly. (3-4)
2. For rudder cable, remove the rudder cable sleeve attach hardware; bolts (3),
washers (3), nuts (3).
3. For the stabilator cable, remove the tensioner barrels and stabilator pulleys.
(6-4)
IE A STRING
LONGER THAN THE CONTROL CABLE
TO THE AFT END OF THE
CONTROL CABLE AND WRAP THE SAME END OF THE CONTROL CABLE WITH A PIECE OF
TAPE TO AVOID BULKHEAD DAMAGE.
4. Disconnect the attach hardware (see below) at the forward and aft end of the
cable to be removed.
Rudder cable end hardware:
Fwd; bolt, washer, nut, and cotter pin.
Aft; bolt, washers (3), nut, and cotter pin.
Stabilator cable end hardware:
Fwd; bolt, washer (2), nut, and cotter pin.
Aft; bolt, washers (3), nut, and cotter pin.
5. Pull the cable out from the opposite end of the string. Remove the cable, leaving
the string in its place.
6. Tie the new cable to the end of the string and cover the end with a piece of tape.