EasyManua.ls Logo

Voith BTG Mutek PCD-06 User Manual

Voith BTG Mutek PCD-06
60 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Operation Manual
Mütek
TM
PCD-06 (Light / Standard / Premium)
Particle Charge Detector

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Voith BTG Mutek PCD-06 and is the answer not in the manual?

Voith BTG Mutek PCD-06 Specifications

General IconGeneral
BrandVoith
ModelBTG Mutek PCD-06
CategorySecurity Sensors
LanguageEnglish

Summary

Basic Safety Instructions

Manufacturer's Liability

Details manufacturer's responsibility and warranty conditions for the instrument.

Intended Applications of the PCD-06

Specifies the authorized uses and purpose of the PCD-06.

Non-Legitimate Use

Defines misuse of the instrument and potential consequences.

Qualification of Personnel

Outlines the necessary qualifications for operating personnel.

General Safety Directions

Provides essential safety guidelines for all installation, operation, maintenance, and repair work.

Informal Safety Directions

Emphasizes keeping operational manuals and safety documentation accessible.

Spare Parts and Expendables

Stresses the importance of using genuine parts for operational safety and warranty claims.

Symbols

Explains the meaning of various symbols and notices used in the operation manual.

Packaging & Transport

Provides instructions for safe handling and transport of the instrument.

Product Description

Theoretical Background

Explains the principles of particle charge measurement and electrokinetic effects.

Measurement

Details the measuring principle and sample handling within the measuring cell.

Calculation of Charges

Explains the methods for calculating charge density and demand from titration data.

Determination of the Isoelectric Point

Describes how to identify the isoelectric point (IEP) using acid/base titration.

Titrations Curves

Presents and explains different types of titration curves generated by the instrument.

Colloidally Dissolved Particles

Shows and explains titration curves specific to colloidally dissolved particles.

Solid Particles

Shows and explains titration curves for samples containing solid particles.

Heterogeneous Stock Systems

Shows and explains titration curves for heterogeneous systems.

Applications

Lists various industries and applications where the PCD-06 is utilized.

Designation of the PCD-06

Identifies the instrument's type plate and service sticker for designation.

Type Plate PCD-06

Details the information presented on the device's rear panel type plate.

Service Sticker PCD-06

Explains the purpose and content of the instrument's service sticker.

Technical Data

Lists key specifications of the Mütek™ PCD-06, including dimensions and limits.

CE Declaration

Declares conformity of the instrument with relevant EU directives and standards.

Scope of Delivery

Lists all standard and optional items included in the product package.

Mütek™ PCD-06

Details the components included in the standard delivery of the instrument.

System Layout and Functions

Description of PCD-06

Provides a front view of the PCD-06, highlighting its main components.

Measuring Cell

Describes the precision measuring cell and displacement piston.

pH Set (Optional)

Explains the optional pH electrode and its use for isoelectric point determination.

Rear Panel PCD-06

Details the various connections and controls located on the rear of the instrument.

Installation

Safety Rules

Lists essential safety precautions to be followed during installation and commissioning.

Personnel Requirements

Specifies that only qualified and skilled personnel should perform installation.

Preparations Onsite

Outlines necessary preparations and ambient conditions before instrument installation.

Installation Environment

Defines the suitable environmental conditions for installing the instrument.

Installation Site

Provides requirements for the physical location and setup of the PCD-06.

External Power Supply

Details power connection requirements, voltage checks, and earthed socket usage.

Sample Specification

Provides guidelines on sample properties like particle size, viscosity, and molecular weight.

Solutions

Lists and describes essential solutions including titrants, acids, bases, and cleaning agents.

Titrants

Explains the selection, type, and usage of titrants for the instrument.

Acids/Bases

Describes the use of diluted acids and bases as titrants for specific sample types.

Cleaning Solution

Details the composition and recommended procedure for the cleaning solution.

Start-up Procedure

Guides through the initial steps to start and prepare the instrument for operation.

PCD-06 Standard and Premium

Specific start-up steps applicable to the Standard and Premium PCD-06 models.

Connect PCD-06 Light

Instructions for connecting the PCD-06 Light model with an external automatic titrator.

Replace a Titrant

Provides a step-by-step guide for changing the titrant bottle in the instrument.

Rinse the System

Details the procedure for rinsing the instrument's dosing tubes and system.

Measuring

Safety Rules

Refers to basic safety instructions that must be followed before operating the instrument.

Personnel Requirements

States that only qualified and skilled personnel are permitted to operate the Mütek™ PCD-06.

Overview Main Screens

Displays and explains the main interface screens for instrument operation.

Sample Preparation

Guides on different methods for preparing samples for accurate charge measurements.

Filtration

Discusses filtration methods, advising against paper filters due to potential adsorption.

Centrifugation

Mentions the importance of maintaining identical centrifugation periods for all samples.

Screening

Explains the process of screening samples using a nylon screen to remove larger particles.

Back Titration

Describes the back titration method suitable for specific sample types and conditions.

Example for Back Titration

Provides a practical example with calculations for performing back titration.

Fill Sample into the Measuring Cell

Provides instructions on how to correctly fill the measuring cell with the sample.

Measuring with the Mütek™ PCD-06 Light

Details the measurement process specific to the PCD-06 Light model.

Manual Titration

Explains the procedure for performing manual titration on the instrument.

Start Measurement

Outlines the steps to initiate a measurement process on the PCD-06.

Start Titration

Describes the steps to perform the titration part of the measurement.

Automatic Titration with External Titrator

Instructions for operating the PCD-06 in conjunction with an external automatic titrator.

Start Measurement (External Titrator)

Steps to start a measurement when using an external titrator.

Start Titration (External Titrator)

Steps to start titration when using an external titrator.

Measuring with the Mütek™ PCD-06 Standard or Premium

Details the measurement process for the Standard and Premium PCD-06 models.

Start Measurement (Standard/Premium)

Steps to initiate a measurement on the Standard or Premium PCD-06.

Result Handling Mütek™ PCD-06

Explains how to manage, view, and interpret measurement results stored in memory.

Result Transfer to a USB Stick

Guides on transferring measurement data from the instrument to a USB storage device.

Transfer Parameter to a USB Stick

Details how to export instrument settings and parameters to a USB stick.

Methods

Covers the adjustment and usage of different pre-set and custom titration methods.

Setting of Standard Methods

Describes the configuration and parameters of the instrument's standard titration methods.

General Method Settings

Covers method name, description, settling time, type, and termination settings.

Volume

Explains how to program the titrant volume for each dosing step (Fixed/Dynamic).

Settings

Accesses device settings including About Device, Titrant Settings, and pH Calibration.

About Device

Displays information about the instrument, including software version and service dates.

Titrant Settings

Allows configuration of titrant parameters like name, type, normality, and expiry date.

pH Calibration (Optional)

Guides on calibrating the pH electrode using buffer solutions for accurate measurements.

Date and Time

Instructions for setting and adjusting the device's current date and time.

Calibration

Covers calibration procedures for pumps, analog inputs, and output signals.

Analog Output

Explains how to adjust the output signal for compatibility with external titrators.

Diagnostics and Troubleshooting

Safety Instruction

General safety advice to be followed before performing any troubleshooting procedures.

Personnel Requirements

States that troubleshooting activities must only be performed by qualified and skilled personnel.

Table of Malfunction

Lists common malfunctions with causes and recommended corrective actions.

Error Messages on the PCD-06 Smart

Details specific error messages displayed by the PCD-06 Smart and their solutions.

Basic Faults

Lists common operational faults experienced with the instrument and their solutions.

Maintenance

Cleaning

Provides instructions for cleaning the instrument's outer surfaces and internal measuring cell.

Cleaning the Instrument

How to clean the outer surfaces of the Mütek™ PCD-06 device.

Cleaning the Measuring Cell

Specific cleaning procedure for the instrument's measuring cell and displacement piston.

Maintenance

General guidelines and requirements for performing maintenance on the instrument.

Personnel Requirements

States that all maintenance tasks must be performed by qualified and skilled personnel.

Functional Testing

Describes various methods for performing functional tests to ensure instrument accuracy.

Basic Test of PCD-06 Without Measuring Cell

Procedure for a basic functional test without the measuring cell installed.

Standard Titration

Explains the procedure for performing a standard titration for verification.

Checking the Streaming Potential

How to check the stability and expected range of the streaming potential measurement.

Electrostatic Charging of the Measuring Cell

Procedure to test for electrostatic charging issues affecting the measuring cell signal.

Functional Testing of the pH Electrode

How to perform functional tests on the pH electrode for proper operation.

Proper Handling of the pH Electrode

Guidelines for correctly storing, handling, and maintaining the pH electrode.

Yearly LAB Check™ Inspection

Information about the BTG maintenance program for annual instrument inspection.

Shutting Down the System, Storage and Disposal

Safety Instructions

Safety rules that must be adhered to when shutting down the system.

Personnel Requirements

States that system shutdown must be performed by qualified and skilled personnel.

Shutting Down the System

Step-by-step procedure for powering down the instrument and disconnecting it.

Storage

Guidelines for storing the Mütek™ PCD-06 in a suitable and protected environment.

Disposal

Information regarding the proper disposal of the instrument.

Official Regulations

Notes the requirement to comply with current local regulations for instrument disposal.

Parts List

Spare Parts List

Lists all available spare parts for the Mütek™ PCD-06 with their corresponding part numbers.

Options

Lists optional accessories that can be purchased for the instrument.

Consumables

Lists consumable items such as titrants, buffer solutions, and cleaning solutions.