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Volvo Penta 5.7 Gil-B User Manual

Volvo Penta 5.7 Gil-B
70 pages
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OPERATORS MANUAL
5.7 GiI-B, 5.7 GiI-C
5.7 GXiI-C, 5.7 GXiI-D
8.1 GiI-B, 8.1 GiI-C
8.1 GXiI-B, 8.1 GXiI-C

Table of Contents

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Volvo Penta 5.7 Gil-B Specifications

General IconGeneral
Engine TypeV8
Fuel TypeGasoline
Horsepower280 hp
Cylinders8
Compression Ratio9.4:1
Fuel SystemCarbureted
Displacement5.7 liters
TypeInboard
Bore4.00 inches (101.6 mm)
Stroke3.48 inches
Power Output280 hp (209 kW)

Summary

Welcome Aboard

Our Core Values: Quality, Safety, Environmental Care

Core values of quality, safety, and environmental care defining Volvo Penta's identity.

Safety Precautions

Introduction

Power Ratings

Standards and factors affecting engine power output quoting and comparison.

How Load Conditions Affect the Speed of a Planing Hull

Impact of boat weight and load on speed and performance for planing hulls.

"Wagon-Back" Effect

Phenomenon of airflow drawing exhaust fumes and water spray back towards the boat.

Boater's Responsibilities

Owner's responsibility for operation, maintenance, and record-keeping.

Planning Your Trip

Checklist and advice for planning a safe and pleasant boat trip.

Safety Equipment

Essential safety equipment for boat operation and passenger safety.

Basic Safety Rules of Boating

Fundamental safety rules for operating a boat and engine.

High Performance Boat Operation

Guidelines for operating boats with high power output safely and responsibly.

Certified Engines

Requirements for engines certified for emission regulations, including maintenance and parts.

General Information

Identification Numbers

Location and importance of engine and transmission identification plates for service.

Owner's Identification Card

Proof of ownership and its role in warranty validation.

Volvo Action Service (VAS)

Description of Volvo Penta's 24-hour breakdown assistance service.

Doing Your Own Maintenance and Repairs

Advice on performing self-maintenance and when to consult a dealer.

Parts and Accessories

Importance of using genuine Volvo Penta parts for quality and safety.

Volvo Penta Dealer Network

Information on finding and using authorized Volvo Penta dealers for service.

Volvo Penta on the Internet

Information on accessing Volvo Penta resources online.

Warranty Information

Overview of Volvo Penta's warranty package and international warranty.

Features

Flame Arrestor

Component 5: Flame Arrestor.

Fuel Filter

Component 6: Fuel Filter.

Oil Filter

Component 10: Oil Filter.

Raw Water Pump

Component 13: Raw Water Pump.

Raw Water In

Component 12a: Inlet for raw water.

Raw Water Out

Component 12b: Outlet for raw water.

Transmissions

Hurth HSW630A, HSW630D, & HSW800A2

Details for Hurth transmissions applicable to specific engine models.

Hurth HSW630V

Details for Hurth HSW630V transmission applicable to specific engine models.

Borg Warner BW72VD

Details for Borg Warner BW72VD transmission applicable to specific engine models.

Borg Warner BW72C

Details for Borg Warner BW72C transmission applicable to specific engine models.

Instrumentation

Tachometer

Instrument showing engine RPM and operating hours.

Temperature Gauge

Instrument indicating engine coolant temperature.

Oil pressure Gauge

Instrument indicating engine oil pressure.

Voltmeter

Instrument indicating battery charge voltage.

Fuses, 8 Amp

Fuses for starter and system voltage, and procedure for replacement.

Ignition Switch

Description of ignition switch positions and key code.

Emergency Stop Switch

Operation and recommendation for installing an emergency stop switch.

Controls

Maneuvering

How to control shifting and engine speed using the lever.

Disengaging the Shift Function

Procedure to disengage shift function for throttle-only control.

Adjustment of Friction Brake

Procedure for adjusting the friction brake on the control lever.

Starting the Engine

Preparations

Steps to take before starting the engine, including bilge check and fluid checks.

Starting

Step-by-step procedure for starting the engine.

If Engine Floods

Procedure to clear a flooded engine.

Operation

Checking Instruments

How to check engine instruments for normal readings.

Oil Pressure

Normal oil pressure readings and low pressure warning.

Engine Coolant Temperature

Normal coolant temperature and high temperature warnings.

Engine Protection Mode

How the EFI system limits operation during low oil pressure or overheat.

Master/Slave Installation

How twin engines are linked electronically for protection mode.

High Altitude Operation

Performance considerations and adjustments for high altitude boating.

How to Shift and Control Speed

Proper procedures for shifting gears and controlling speed.

Twin Unit Maneuvering

Guidelines for maneuvering boats with twin engines.

After use

Stopping the Engine

Procedure for properly shutting down the engine.

Safety Measures

General safety checks and precautions after engine use.

Salt Water Operation

Procedures for operating and flushing the engine in salt water.

Cold Weather Precautions

Measures to prevent freezing damage in cold weather.

Laying-up on Land

Procedures for boats stored on land.

Maintenance Schedule

Maintenance and Care

Engine

General information about engine maintenance.

Belt Adjustment

How to check and adjust the serpentine drive belt.

Oil Level: Checking and Topping-up

Procedure for checking and adding engine oil.

Oil and Oil Filters: Replacement

Procedure for replacing engine oil and oil filters.

Cooling System

Overview of the engine's cooling system and its function.

Draining Cooling System (Raw Water System)

Procedure for draining the raw water cooling system.

Draining The Cooling System (Optional Closed Cooling System)

Procedure for draining the optional closed cooling system.

Impeller: Checking & Replacing

Procedure for inspecting and replacing the seawater pump impeller.

Cooling System: Inhibiting

Procedure for inhibiting the cooling system for winter storage.

Fuel System

Overview of the fuel system components and general information.

Fuel: General

Recommendations for fuel type, octane, and additives.

Fuel Cell

Description and safety checks for the fuel cell system.

Fuel Injection

Function and maintenance of the fuel injection system.

Flame Arrestor

Procedure for cleaning the flame arrestor.

Fuel Filter: Replacement

Procedure for replacing the fuel filter.

Electronic Engine Control

Overview of the EEC system and its protection.

Ignition System

General overview of the ignition system.

Spark Plugs

Procedure for cleaning and checking spark plugs.

Main ON/OFF Power Switch

Proper use of the main power switch.

Battery: Maintenance

Safety precautions and general maintenance for batteries.

Connecting and Disconnecting

Correct procedure for connecting and disconnecting battery terminals.

Cleaning

How to clean batteries and terminals.

Electrolyte Level

Procedure for checking and topping up battery electrolyte level.

Battery: Charging

Safety precautions and procedures for charging batteries.

Engine Alignment

Importance and procedure for engine alignment.

Laying-up & Launching

Inhibiting

Procedures for engine and transmission inhibition for storage.

Laying-up

Checklist for laying up the boat, both in water and out.

Launching

Procedures for launching the boat after storage.

Painting the drive and underwater hull

Information on antifouling agents and hull painting.

Engine Flush

Procedure for flushing the engine with fresh water.

Troubleshooting

Technical Data

Fuel Specification.

Recommended fuel types and octane ratings for US and outside US.

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