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Volvo Penta V6-240 User Manual

Volvo Penta V6-240
176 pages
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OPERATOR’S MANUAL
V6-240, V6-280
V8-300, V8-350
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Volvo Penta V6-240 Specifications

General IconGeneral
Engine TypeV6
Power Output240 HP
Fuel TypeGasoline
Fuel SystemMulti-port fuel injection
Compression Ratio9.4:1
Displacement4.3 L
Alternator65 A
Cooling SystemClosed-loop cooling

Summary

Foreword

Welcome Aboard

Introduction to the Volvo Penta marine engine owner and the company's history.

Our Core Values: Quality, Safety, Environmental Care

Outlines Volvo Penta's core company values of quality, safety, and environmental responsibility.

Models

Lists the Volvo Penta engine models covered by this operator's manual.

Forward Drive

Describes coverage of forward drive systems in relation to the engines.

About this Manual

Explains the manual's content, purpose, and how to obtain additional publications.

Safety Information

Safety Alert Symbol and Safety Messages

Explains the meaning of safety alert symbols and signal words used in the manual.

Safety Precautions While Operating the Boat

Provides essential safety guidelines for operating the boat safely.

Carbon Monoxide

Discusses carbon monoxide hazards, symptoms, and safety measures.

Introduction

Warranty Information

Information on warranty coverage and where to find it.

Volvo Action Service (VAS)

Details the Volvo Penta consumer breakdown service available 24/7.

Volvo Penta Dealer Network

Information on Volvo Penta's worldwide network of authorized dealers.

Volvo Penta on the Internet

Information about the Volvo Penta website for manuals and service.

Instruments and Controls

EVC (Electronic Vessel Control)

Overview of the Electronic Vessel Control system for engine and drive.

Ignition Lock and e-Key

Describes the e-Key system for engine security and starting.

Gauges

Lists and describes various gauges for engine and boat monitoring.

Alarm Display

Explains the function of the alarm indicator lamps and warnings.

Docking Station Panel

Details the panel used for joystick-controlled docking operations.

Displays

Overview of available color displays (7-inch and 4-inch).

My View, Engine View, and Fuel Economy

Describes customizable display views for boat, engine, and fuel data.

Settings Menu

Guides on setting options and calibrating EVC system parameters.

Controls

Overview of Volvo Penta control configurations and features.

Operation

Break-in Procedures

Special operating procedures for the first 20 hours of engine use.

Reading the Instruments

How to interpret engine gauges, alarms, and warnings.

Alarms

Explains the function of the boat's alarm system for engine malfunctions.

Shifting and Speed Control

How to properly shift gears and control engine speed.

Safety Lanyard

Information on the emergency stop switch and its recommended usage.

Cruising Speed

Recommended cruising speeds for optimal performance and fuel economy.

Power Trim/Tilt

How to control the boat's trim and tilt system for optimal performance.

Maneuvering with the Joystick

Detailed instructions on using the joystick for precise boat maneuvering.

Special Boating Conditions

Procedures for specific operating scenarios like freezing or shallow water.

High Performance Boat Operation

Guidelines for operating a boat at high speeds safely.

Engine Shutdown

Before Engine Shutdown

Planning and reducing speed before stopping the boat at a dock or safe place.

Stop the Engine

Procedure for safely stopping the engine after operation.

Drive Position, When Not in Use

Correct drive position for storage to prevent damage.

Engine Flush

Procedure for flushing the engine with fresh water after use.

Fault Handling

EVC Diagnostic Function

Purpose and tasks of the EVC diagnostic function for fault detection.

Alarms and Messages

Types of alarms and messages that appear on displays and must be acknowledged.

Alarm for Faults

Explains fault alarms as Caution, Warning, or Danger pop-ups with priorities.

Fault Code Register

Battery Voltage Fault

Troubleshooting steps for low battery voltage.

Can Not Start, Trim Too High Fault

Troubleshoots engine start failure due to high trim position.

Check Engine Fault

Addresses miscellaneous engine faults and potential RPM reduction.

Check EVC System Fault

Troubleshoots internal faults within the EVC system.

Check Shift Actuator Fault

Fault in the shift motor or position sensor, disabling shifting.

Engine Oil Press. Fault

Fault for low engine oil pressure, causing reduced engine power.

Limited Steering, Limited Engine RPM Fault

Fault affecting steering and reducing engine RPM on a faulty driveline.

In Case of Emergency

Running Aground

Procedures and precautions for when the boat runs aground.

Engine Submersion

Procedures for handling an engine that has been submerged in water.

Jump-starting a Drained Battery

Step-by-step guide for jump-starting a dead battery safely.

Troubleshooting

Engine Troubleshooting Guides

Guides to help resolve minor engine problems and ensure continued operation.

Engine Will Not Crank

Checks for starter circuit issues when the engine does not crank.

Hard Starting – Cold Engine

Troubleshooting steps for cold engine starting issues.

Engine Noises and Vibrations

Checks for noises and vibrations from engine components like valves and mounts.

Engine Runs Rough

Troubleshooting steps for an engine running rough at slow or high speeds.

Engine Temperature Too High

Steps to address high engine temperature and potential overheating.

Low Oil Pressure or Engine Knock

Addresses low oil pressure and engine knocking issues.

Less than Optimal Performance

Factors affecting engine performance such as altitude and hull condition.

Maintenance Schedule

Owner's Responsibility

Outlines the owner's role in operating, monitoring, and maintaining the engine.

Safety and Preventative Maintenance Checklists

Checklists for safe boat operation and preventative maintenance.

Owner's Checklist

Daily and monthly maintenance checks for the owner.

Annual Service or Every 100 Hours

Maintenance tasks for annual service or every 100 operating hours.

Maintenance

Doing Your Own Maintenance and Repairs

Basic maintenance procedures and when to consult a dealer.

Replacement Parts

Guidance on using correct marine-grade replacement parts.

Certified Engines

Special requirements for maintaining certified engines with emission regulations.

Serpentine Belt

Inspection and service of the serpentine belt.

Lubrication System

Information on engine lubrication, oil changes, and oil specifications.

Fuel System

Information regarding the high-pressure fuel system and fuel types.

Cooling System

Information on the engine's cooling system and impeller maintenance.

Ignition System

Maintenance for the ignition system, including spark plugs.

Electrical System

Care and replacement of the battery and battery cables.

Drive

Checking and maintaining the drive unit, including lubricant and anodes.

Propeller

Information on propeller care, replacement, and safety.

Steering

Checking the power steering reservoir fluid level.

Storage

Laying Up (Winterization)

Procedures for preparing the boat and engine for storage.

Short Term Storage

Steps for short-term storage (up to two months).

Long Term Storage

Procedures for long-term storage (more than two months).

Bringing Out of Storage

Checklist for launching the boat after short-term storage.

After Long-Term Storage

Checklist for launching the boat after long-term storage.

Technical Data

Models

Lists the engine models covered by the manual.

FUEL SYSTEM Specifications

Specifications for the engine's fuel system.

ELECTRICAL SYSTEM Specifications

Specifications for the engine's electrical system.

IGNITION SYSTEM Specifications

Specifications for the engine's ignition system.

COOLING SYSTEM Specifications

Specifications for the engine's cooling system.

Engine Oil Capacity

Engine oil capacity specifications for V6 and V8 models.

Octane Requirements

Minimum octane rating required for gasoline fuel.

Ethanol-Blended Gasoline

Handling and maintenance for ethanol-blended gasoline fuels.

Identification Numbers

Location of engine, transom shield, and drive identification numbers.

Declaration of Conformity

Statement of compliance with emission and noise regulations.

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