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Volvo D16 series User Manual

Volvo D16 series
212 pages
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Marine Propulsion
Diesel Engines
Installation
1(1)
D E
D5 - D16 series

Table of Contents

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Volvo D16 series Specifications

General IconGeneral
Bore x Stroke144 mm x 165 mm
AspirationTurbocharged and Intercooled
Cooling SystemLiquid-cooled
Engine TypeDiesel
Displacement16.1 liters
Fuel SystemCommon Rail

Summary

Safety Precautions

General Safety Information

Covers general safety advice and precautions for engine installation and operation.

Warning Symbols and Labels

Explains the meaning of warning symbols found on the manual and engine.

Risk Assessment and Measures

Details essential safety measures to be aware of and carry out during operations.

Specific Hazards

Highlights specific dangers like hot surfaces, rotating parts, and chemicals.

Engine Application Ratings

Rating 1: Heavy Duty Commercial

Defines heavy-duty commercial operation for displacement hulls with unlimited running hours.

Rating 2: Medium Duty Commercial

Defines medium-duty commercial operation for semi-planing hulls, <3000 hrs/year.

Rating 3: Light Duty Commercial

Defines light-duty commercial operation for planing hulls, <2000 hrs/year.

General Arrangement and Planning

Propeller Selection

Guides on selecting the correct propeller for optimal engine RPM and performance.

Accessibility for Checking, Maintenance and Repairs

Emphasizes planning for proper service access to the engine and its components.

Engine Foundation

Covers requirements for engine bed design for rigid and flexible mountings.

Engine Installation

If the Engine is Flexible Mounted:

Explains installation steps for engines with flexible mounts.

If the Engine is Rigid Mounted:

Explains installation steps for engines with rigid mounts.

Flexible Engine Mounting

Provides detailed instructions for installing engines on flexible mounts.

Rigid Engine Mounting

Details the procedure for rigid engine mounting and alignment.

Alignment

Covers essential steps for aligning the engine and propeller shaft.

Checking Flanges

Describes methods for checking flange alignment using feeler gauges or dial indicators.

Fuel System

Fuel Tanks

Covers fuel tank location, installation, and venting requirements.

Fuel Pre-filters

Covers the installation and selection criteria for fuel pre-filters.

Checking Feed Pressure

Explains how to measure fuel feed pressure and potential causes of low pressure.

Cooling System

Seawater System

Describes the seawater circuit, intake, and filtration components.

Seawater Intake, Sea Cock, Filter and Sea Water Circuit

Details positioning of seawater intake, valve, and strainer for optimal flow.

Freshwater System

Explains the freshwater circulation and heat exchanger system.

Coolant Mixture

Provides guidelines for mixing coolant and water, emphasizing safety and compatibility.

Filling with Coolant

Details the procedure for filling the cooling system with coolant and venting.

Measuring Pressure in Keel Cooling Systems, Gauge Connections

Explains how to connect gauges for measuring pressure in keel cooling systems.

Measuring Temperature in Keel Cooling Systems, Gauge Connections

Details how to connect gauges for measuring temperature in keel cooling systems.

Extra Expansion Tank

Provides guidance on installing and sizing extra expansion tanks for cooling systems.

Exhaust System

Backpressure ‑ Exhaust Pipe ‑ Calculation

Explains how to calculate exhaust pipe backpressure considering bends.

Measuring Exhaust Backpressure

Details the procedure for checking exhaust backpressure using a manometer or hose.

Measuring Exhaust Temperature

Explains how to measure exhaust temperature and the importance of probe positioning.

Electrical System

General

Provides general guidelines for planning and executing electrical installations.

Batteries

Covers battery terminology, capacity, and cold cranking amperage (CCA).

Connecting Batteries

Explains parallel and series connections for multiple batteries.

Battery Dimensioning

Provides guidelines for selecting battery size based on cranking current and capacity.

Starting Battery Cable Area

Recommends cable areas for starter motors based on engine and cable length.

Power Supply

Describes the two-pole electrical system and recommended single/twin installations.

Battery Charging

Provides important safety and procedural information for battery charging.

Fire Extinguishing System

Details recommended and alternative installations for fire extinguishing systems.

Electrochemical Corrosion

Galvanic Corrosion

Explains galvanic corrosion as an electrochemical process affecting submerged metals.

Protection Against Electrochemical Corrosion

Recommends bonding components and using sacrificial anodes for corrosion protection.

Stray Current and Shore Power Corrosion

Discusses stray current corrosion and its causes from faulty systems or shore power.

Shore Power and Generator Installation

Presents recommended shore power and generator installation diagrams for safety.

Prevention of Stray Currents During Installation

Provides guidelines to reduce stray current issues during installation.

Checking for Leakage from the Electrical System

Details methods to test for current leaks in the boat's electrical system.

Checking Galvanic Electricity, Calomel Electrode

Explains how to measure galvanic currents using a calomel electrode and multimeter.

Engine Room, Ventilation and Soundproofing

Soundproofing

Discusses minimizing noise and vibration through proper drive package installation and soundproofing.

Controls

Connecting the Speed Control Cable

Explains how to connect speed control cables for optimal engine speed.

Gear Cable Connection

Details connecting the gear cable to the reverse gear lever for neutral position.

Power Take-off

Explains options for fitting power take-offs (PTOs) on the engine.

Disconnectable Power Take-off, Crankshaft

Details disconnectable PTOs for loads engaged from start or disengaged while running.

Launching the Boat

Sea Trial

Covers checks to perform during sea trials, including instruments, leaks, speed, and noise.

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