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Wacker Neuson ET20 User Manual

Wacker Neuson ET20
298 pages
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Track Excavator
ET18/20/24
OPERATOR’S MANUAL
5200016123 1.3
1113
5200016123
This Operator's Manual includes
the AEM Safety Manual

Table of Contents

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Wacker Neuson ET20 Specifications

General IconGeneral
BrandWacker Neuson
ModelET20
CategoryExcavators
LanguageEnglish

Summary

Foreword

Operator's Manual

Information about the operator's manual, its purpose, and where it is stored on the machine.

Safety Information

Safety Symbols Found in this Manual

Explanation of safety alert symbols (DANGER, WARNING, CAUTION, NOTICE) used in the manual.

Warranty

Details regarding warranty claims and how they must be submitted.

Designated Use

Defines the intended purpose of the machine and limitations on its use.

Preparing to use the machine

Instructions and conditions for safe preparation before operating the machine.

Operator and Technician Qualifications and Basic Responsibilities

Defines the necessary qualifications and responsibilities for operators and technicians.

Safety instructions Regarding Operation

Safety guidelines and instructions to follow before and during machine operation.

Applications with Lifting Gear

Safety criteria and conditions for using the machine for lifting gear applications.

Attachments

General information and installation notes regarding the use and handling of attachments.

Transport and Towing

Procedures and safety guidelines for transporting and towing the machine.

Safety Guidelines for Maintenance

General and personal safety measures to observe during maintenance and repair work.

Safety Guidelines while using Internal Combustion Engines

Specific safety warnings and guidelines for operating and fueling internal combustion engines.

Introduction

Machine overview

Diagram and list of the main external components of the machine.

Brief description of the machine

Overview of machine models, designations, main components, and systems.

Notices and regulations on use

Information on designated use, notices, and specific regulations for machine operation.

Labels

Identification and location of various type and warning labels on the machine.

Putting into operation

Cab/control stand

Safety instructions regarding entry and exit, and information on cab access.

Control element overview

Description of controls, indicator lights, and their functions in the cab.

Indicator lights and warning lights (overview)

Explanation of the symbols and designations for indicator and warning lights.

Preparatory work

Information and checklists for preparing the machine for operation.

Starting and stopping the engine

Procedures for starting, warming up, and stopping the engine, including jump-starting.

Operation

Steering system

Reference to travel levers and pedals for steering the machine.

Accelerator actuation

Description of manual throttle and high-speed selection for controlling engine speed and travel.

Brakes

Explanation of the hydraulic and mechanical brake systems used to stop the machine.

Travel operation

Instructions for travel position, starting, stopping, and operating on slopes.

Differential lock

Indicates if a differential lock is available for the machine.

Lights/signalling system

Operation of working lights, interior light, horn, and rotating beacon.

Wiper/wash system (option)

Operation of the front wiper and washer system for visibility.

Heating, ventilation and air conditioning system

Operation of the ventilation, heating, and air conditioning system in the cab.

Work hydraulics

Overview of control levers and pedals for work hydraulics and their operation.

Attachments

Safety warnings and procedures for picking up and setting down attachments.

Work operation

Description of inadmissible work procedures and methods to avoid damage.

Emergency lowering

Procedure for safely lowering the boom in an emergency situation.

Additional equipment/options

Information on the safe load indicator and its functional check.

Decommissioning and putting the machine back into operation

Measures for temporarily decommissioning and re-commissioning the machine.

Final decommissioning of machine

Guidelines for the proper disposal of the machine and its fluids.

Transport

Towing the machine

Safety warnings and information regarding towing procedures and equipment.

Loading the machine

Safety warnings and procedures for traveling onto transport vehicles and loading.

Transporting the machine

Information and steps for securely tying down the machine for transport.

Maintenance

Important information on maintenance

Responsibilities, prerequisites, and safety instructions for performing maintenance.

Maintenance overview

Daily, weekly, and periodic maintenance tasks and schedules.

Fluids and lubricants

Table specifying required fluids, lubricants, specifications, seasons, and capacities.

Maintenance accesses

Procedures for opening, closing, locking, and unlocking the engine cover and side covers.

Cleaning and maintenance on or with the machine

Guidelines for cleaning the machine using solvents, compressed air, high-pressure cleaner, or steam.

Lubrication work

Procedures for preparing lubrication, lubricating specific points, and checking tension.

Fuel system

Information on fuel specifications, refueling, bleeding the system, and checking the water separator/fuel filter.

Engine lubrication system

Instructions for checking and adding engine oil, and maintaining the lubrication system.

Cooling system

Procedures for checking and adding coolant, and cleaning the radiator.

Air filter

Information on the air filter, dirt indicator, and procedures for replacing the air filter.

V-belt

Procedure for checking the condition and tension of the V-belt.

Hydraulic system

Information on the hydraulic system, checking for leaks, condition, and age of hoses.

Electrical system

Information on fuses, relays, battery, and general electrical system safety.

Heating, ventilation and air conditioning system

Procedure for checking and replacing the fresh-air filter and information on the washer system.

Washer system

Information regarding the washer system fluid and maintenance.

Brake system

Note that brake system maintenance is performed by a service center.

Tires/tracks

Information regarding track wear and procedures for checking and correcting track tension.

Maintenance of attachments

General information on correct maintenance for attachments.

Maintenance of options

Maintenance guidelines for specific options like joint rod, load hook, Powertilt.

Troubleshooting

Diesel engine malfunctions

Table listing possible diesel engine malfunctions, their causes, remedies, and see pages.

Malfunctions of the traveling drive

Notes that no specific malfunctions for the traveling drive are listed.

Malfunctions of the hydraulic system

Table listing possible hydraulic system malfunctions, causes, remedies, and see pages.

Malfunctions of the electrical system

Notes that no specific malfunctions for the electrical system are listed.

Troubleshooting the air conditioning

Notes that no specific malfunctions for air conditioning are listed.

Malfunctions of attachments

Table listing possible malfunctions of attachments, causes, and remedies.

Specifications

Models and trade names

Table listing machine models and their corresponding trade names.

Engine

Detailed specifications for the Yanmar diesel engine used in the machines.

Traveling drive/axles

Specifications for the traveling drive version and track details.

Brakes

Reference to travel lever section for brake information.

Tracks

Specifications regarding track width and number of tread rollers.

Steering system

Reference to travel lever section for steering system information.

Work hydraulics

Specifications for pump type, flow rate, operating pressures, and hydraulic tank capacity.

Electrical system

Details of electrical components, fuses, relays, and bulbs.

Tightening torques

Tables providing tightening torques for various screw dimensions and thread types.

Coolant

Compound table for coolant mixture based on outside temperature.

Noise emissions

Measured and guaranteed sound power levels and operator-perceived sound pressure levels.

Vibration

Information on vibration values for hand-arm and whole-body exposure.

Weight

Table detailing machine weight with various configurations and weight of attachments.

Payload/stability

Safety instructions and lift capacity tables for normal and lifting gear applications.

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