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WAMGROUP OLI MVE User Manual

WAMGROUP OLI MVE
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MAINTENANCE
All rights reserved © WAMGROUP
2
ELECTRIC EXTERNAL MOTOVIBRATORS
INSTALLATION, OPERATION AND MAINTENANCE
ELEKTRISCHE AUSSENRÜTTLER
EINBAU-,BETRIEBS-UND WARTUNGSANLEITUNG
MOTOVIBRATEURS EXTERNES ELECTRIQUES
INSTALLATION, UTILISATION ET ENTRETIEN
WIBRATORY ZEWNĘTRZNE ELEKTRYCZNE
INSTRUKCJA INSTALACJI, OBSŁUGI I KONSERWACJI
CATALOGUE No. OL.1010EX M.
ISSUE
A6
LATEST UPDATE
05.13
CIRCULATION
100
MVE
II 3 D Ex tD A22 Tx IP66
CLASS II DIV.2 GROUP F, G T4
TENV NEMA 4
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WAMGROUP OLI MVE Specifications

General IconGeneral
ModelMVE
Power SourceElectric
Protection ClassIP 66
Insulation ClassF
Housing MaterialCast Iron
ManufacturerWAMGROUP
Frequency50 Hz, 60 Hz
Speed750 - 3600 RPM (depending on model)
Ambient Temperature-20°C to +60°C

Summary

MACHINE IDENTIFICATION

CONTRAINDICATIONS FOR USE

TRANSPORT AND PACKING

CHECKING PRIOR TO SHIPMENT

Check goods upon receipt for type and quantity correspondence with order confirmation.

INSTALLATION

ATEX Directive Compliance

Ensure plant safety from explosion risk and prepare 'document on protection against explosions' as per ATEX Directive.

Installation Personnel Qualification

The electric vibrator must be installed exclusively by specialist personnel.

Pre-Installation Checks

Check shaft rotation and motor isolation before installation, especially for long-stored units.

Mounting and Reinforcement

Mount vibrator on rigid surfaces; use reinforcement if needed to prevent breakage.

Hot Works and LOTO Procedures

Use appropriate Hot Works and LOTO procedures for safe installation, with authorization.

Fixing Surface Requirements

Fixing surface must be level (max 0.25 mm) for uniform foot contact to prevent breakage.

Fastening Components and Torques

Use specified bolts, nuts, washers with dynamometric wrench; check torques.

Pre-Startup Checks

Before startup and after 24 hours, check fixing bolts, welding, anchoring cable/chain, and power cable.

ELECTRICAL CONNECTIONS

Qualified Personnel and Power Disconnection

Electrical connections must be made exclusively by qualified personnel with the power supply switched off.

Earthing and Mains Voltage Checks

Earthing is compulsory; check mains voltage matches rating plate.

Single-Phase Condenser Requirements

For single-phase units, check condenser and ensure connection in a safe or unclassified zone.

Power Cable and Connection Details

Use flexible power cable with longer earth wire; connect according to layouts.

MINIMUM CROSS-SECTION OF SAFETY WIRES

Earthing and Equipotential Connection Elements

Connect earthing and equipotential points using appropriate elements for effective wire connection.

Terminal Board Nut Tightening Torque

Table provides specified tightening torques for terminal board nuts.

WIRING DIAGRAMS

Three-Phase Connection Diagrams

Diagrams for three-phase Y Star and Triangle connections with voltage considerations.

Single-Phase and DC Connection Diagrams

Diagrams for single-phase connections (including capacitor) and DC connections.

ELECTRICAL CONNECTION SCHEMES

Connection with Thermal Protection

Wiring diagram for motors with thermal protection (MT1/MT2, contactors, fuses).

Connection with PTC Thermistors

Wiring diagram for motors with PTC thermistors (E1/E2, control equipment).

Certification Impact of Thermal Protection/PTC

Connecting thermal protection/PTC may void Class II Div.2 certification.

POWER CABLE TERMINAL BOARD FIXING

Cable Gland and Terminal Connection

Insert cable through gland; use eyelet terminals with correct hole size for connection.

Wire Selection and Checks

Use suitable wire cross-section; check for fraying to prevent short circuits.

Nut Locking and Earth Cable Fixing

Place washers before nuts; lock nuts with torques; fix earth cable securely.

ELECTRICAL CONNECTION REQUIREMENTS

General Safety and Voltage Checks

Connect with power off; check voltage/frequency; ensure compliance with ATEX II 3D or Class II Div.2 standards.

Overload Protection and Interlocking

Use adequate overload protection; use delayed-action cut-outs; protection not >10% of plate data.

Terminal Board Cover Gasket Alignment

Ensure terminal board cover gasket is correctly positioned to maintain IP/NEMA protection degree.

STARTUP PROCEDURE

Initial Safety and Personnel Requirements

Set appliance in safe condition; startup must be performed by qualified personnel.

Pre-Startup Power Disconnection

Disconnect power supply when disassembling/reassembling protective parts before startup.

Power Draw Check and Operation Warnings

Check power draw; never touch working vibrator; ensure safety covers are fitted.

Post-Startup Checks

After brief operation, check fixing elements for secure fit.

OPERATING LIMITS AND SAFETY

Noise Level and PPE Requirements

Adhere to noise limits (max 76 dB(A)); use personal protective equipment and training.

Environmental and Explosive Atmosphere Safety

Respect country-specific standards; operate within -20°C to +40°C; comply with explosive atmosphere regulations.

MAINTENANCE PROCEDURES

Standards Compliance and Personnel

Follow standards for explosive atmospheres; maintenance by qualified personnel in safe areas only.

Safety Condition and Temperature Check

Ensure safe condition before maintenance; check vibrator temperature does not exceed 40°C.

Equipotential Connection Provision

Machine is provisioned for equipotential connection to the mains earthing.

BEARING MAINTENANCE

Bearing Cleaning and Lubrication

Clean bearings; apply specified new grease carefully, avoiding impurities.

Bearing Replacement Procedure

Replace bearings on workbench by qualified personnel with power off; follow disassembly/reassembly steps.

Clamping Torque Specifications

Table provides specified clamping torques for screws, washers, and gaskets.

PERIODIC MAINTENANCE CHECKS

Safety and Dust Removal Procedures

Ensure safe condition; remove dust layers (max 5mm) carefully without creating clouds.

Noise and Component Checks

Check for abnormal noise; check identification plate, fixing screws, and safety cable/rope.

Cleaning Method and Frequency

Use damp cloth for cleaning; frequency depends on product; do not use high-pressure water jets.

RESIDUAL RISK MANAGEMENT

Mechanical Hazard Warnings

Use PPE for maintenance; notices indicate compulsory personal protection devices.

Hazardous Powder Exposure Risks

Use appropriate PPE (masks, gloves, clothing) for hazardous powders; consult safety chart.

RESIDUAL RISK MANAGEMENT

Harmful Dust and Hot Surface Risks

Use PPE for harmful dusts; avoid touching hot surfaces; wait for cooling before maintenance.

MACHINE DISPOSAL AND RETURN

Scrapping Procedure and Grease Disposal

Clean, dismantle, and dispose of vibrator; dispose of used grease according to legislation.

Returning the Machine

Return machine in protected packaging; ensure no material residue inside.

DECLARATION OF CONFORMITY

Conformity Statement and Installer Responsibility

Appliance has conformity declaration; safety linked to installer's compliance with directives.

Product Updates and Technology Evolution

Oli® reserves right to update products based on evolving technology and standards.

EC DECLARATION OF CONFORMITY

Product Family and Directive Compliance

OLI SPA declares family of vibrators conform to directives; lists EC Declaration details.

Environmental Temperature and Technical Documentation

Specifies operating temp (-20°C to +40°C); technical documentation compiled per Annex VII Part B.

DECLARATION OF INCORPORATION

Classification as Partly Completed Machinery

Vibrator family identified as 'PARTLY COMPLETED MACHINERY' per Machine Directive 2006/42/EC.

Health and Safety Requirements Compliance

Essential health and safety requirements of Annex II B and Annex I of Directive 2006/42/CE applied and respected.

BEARING LIFE DATA TABLES

2 POLE Motor Bearing Life

Table provides bearing life data for 2 POLE motors based on load, speed, and grease type.

4 POLE Motor Bearing Life

Table provides bearing life data for 4 POLE motors based on load, speed, and grease type.

6 POLE Motor Bearing Life

Table provides bearing life data for 6 POLE motors based on load, speed, and grease type.

8 POLE Motor Bearing Life

Table provides bearing life data for 8 POLE motors based on load, speed, and grease type.

MICRO DC Motor Bearing Life

Table provides bearing life data for MICRO DC motors based on load, speed, and grease type.

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