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Watt Drive V2500 Series User Manual

Watt Drive V2500 Series
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FREQUENCY INVERTER
Series V2500
MANUAL

Table of Contents

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Watt Drive V2500 Series Specifications

General IconGeneral
BrandWatt Drive
ModelV2500 Series
CategoryDC Drives
LanguageEnglish

Summary

Preface

Getting Started

Manual provides guidance on installation, parameter setting, troubleshooting, and maintenance.

Chapter 1: Receiving and Inspection

Nameplate Information

Details on the inverter's nameplate, including model, input/output specifications, and serial number.

Model Explanation

Explains the components of the V2500 model number, including series, voltage, and power.

Series Number Explanation

Explains the different parts of the series number, indicating production details.

Chapter 2: Storage and Installation

Storage

Guidelines for proper storage conditions, including temperature, humidity, and pressure.

Installation

Precautions for mounting location, heat dissipation, and general installation guidelines.

Chapter 3: Wiring

General Wiring Information

General guidelines for compliance with CE standards, NEC, CEC, and UL/cUL requirements.

EMC: Environmental Conditions

Specifies ambient conditions like temperature, humidity, vibrations, and location for optimal inverter performance.

EMC: Power Supply Requirements

Outlines power supply requirements and conditions for V2500 inverter operation.

EMC: Wiring Guidelines

Details requirements for shielded wiring for motor and control lines, and separation of circuits.

EMC: Installation Notes

Mentions using specific filters and following installation notes for EMC compliance.

Basic Wiring Diagram

Illustrates the circuit diagram for connecting the V2500 series inverter to motors and control components.

Terminal Explanations

Explains the function of each terminal on the AC drive, categorizing power and control terminals.

Control Terminals Explanations

Details the functions and factory settings of various control terminals for input and output signals.

Main Circuit Wiring

Provides diagrams and specifications for the main circuit wiring of V2500 AC drives for specific power ranges.

Wiring Notes

Crucial notes and precautions for AC drive wiring, including grounding, lead routing, and protection devices.

Motor Operation Precautions

Precautions for operating motors with the AC drive, especially regarding standard motors at low speeds.

Chapter 4: Digital Keypad Operation

Digital Keypad and Display Overview

Details the controls, indicators, and display messages of the digital keypad for V2500 drive.

Keypad Operation Procedures

Illustrates step-by-step procedures for navigating modes, setting parameters, and modifying data using the digital keypad.

Chapter 5: Quick Start Guide

User Parameters

Lists and explains user-configurable parameters, including control methods and basic settings.

Basic Parameters

Details fundamental parameters like maximum output frequency, voltage, and acceleration/deceleration times.

Operation Method Parameters

Covers parameters related to how the drive receives commands and operates, such as frequency source selection.

Output Function Parameters

Defines parameters for output functions, including multi-function outputs and analog/digital signal configurations.

Input Function Parameters

Explains parameters related to input functions, such as analog input bias, polarity, gain, and multi-function inputs.

Multi-Step Speed and PLC Parameters

Lists parameters for multi-step speed control and Programmable Logic Controller (PLC) functions.

Protection Parameters

Details protection parameters for the inverter, such as over-voltage, over-current, and overload settings.

Motor Parameters

Covers parameters related to motor characteristics, including rated current, poles, and auto-detection settings.

Communication Parameters

Outlines parameters for communication settings, such as address, transmission speed, and protocol.

PID Control Parameters

Specifies parameters for PID (Proportional-Integral-Derivative) control, including feedback input, gains, and output limits.

Fan & Pump Control Parameters

Describes parameters for controlling fan and pump operations, including V/F curve selection and motor start-up/stop frequencies.

Chapter 6: Maintenance and Inspections

Periodic Inspection

Provides basic check-up items for detecting abnormalities during AC drive operation.

Periodic Maintenance

Outlines periodic maintenance tasks, including tightening screws, checking for corrosion, and cleaning.

Chapter 7: Troubleshooting and Fault Information

OC (Over-Current)

Indicates abnormal increase in current, with corrective actions provided.

OCC (IGBT Protection)

Refers to IGBT protection fault, with troubleshooting steps.

OU (Over-Voltage)

Signifies DC bus voltage exceeding its maximum allowable value.

OH (Over-Heat)

Indicates excessive heat detected by the temperature sensor, with corrective actions.

Lu (Low DC Bus Voltage)

DC bus voltage has fallen below its minimum value; check input voltage.

oL (Over-Current)

Excessive drive output current; check motor overload and torque compensation.

OLI (Internal Overload)

Internal electronic overload trip; check settings and motor capacity.

OL2 (Motor Overload)

Motor overload condition; reduce motor load or adjust over-torque settings.

CE- (Communication Error)

Communication error; check connections and communication protocol.

ocA (Over-Current Acceleration)

Over-current during acceleration; check insulation, boost, or capacity.

ocd (Over-Current Deceleration)

Over-current during deceleration; check insulation, time, or capacity.

ocn (Over-Current Steady State)

Over-current during steady state operation; check insulation, stall, or capacity.

EF (External Fault)

External fault triggered by EF-GND terminal; output turns off.

EFI (Emergency Stop)

Emergency stop triggered by multi-function input terminals.

CF1 (Memory IC Program Failure)

Internal memory IC cannot be programmed.

CF2 (Memory IC Read Failure)

Internal memory IC cannot be read.

CF3 (Internal Circuitry Abnormal)

Drive's internal circuitry is abnormal.

HPF (Hardware Protection Failure)

Hardware protection failure.

CODE (Software Protection Failure)

Software protection failure.

CFA (Auto Accel/Decel Failure)

Auto accel/decel failure.

GFF (Ground Fault)

Ground fault detected; check IGBT module and insulation.

bb (External Base Block)

External Base Block active; AC drive output turned off.

AnLEr (Analog Feedback Error)

Analog feedback error; check parameters and wiring.

PGErr (PG Feedback Error)

PG feedback signal error; check system reaction and detection times.

Lc (Low Current)

Load current is lower than setting; check parameters or load condition.

CEF (Counter Fault)

Counter cause external fault; check parameters or trigger signal.

PHL (Phase Loss)

Power input phase loss or unbalance; check voltage and terminal tightness.

Chapter 8: Summary of Parameter Settings

User Parameters

Lists and explains user-configurable parameters, including control methods and basic settings.

Basic Parameters

Details fundamental parameters like maximum output frequency, voltage, and acceleration/deceleration times.

Operation Method Parameters

Covers parameters related to how the drive receives commands and operates, such as frequency source selection.

Output Function Parameters

Defines parameters for output functions, including multi-function outputs and analog/digital signal configurations.

Input Function Parameters

Explains parameters related to input functions, such as analog input bias, polarity, gain, and multi-function inputs.

Multi-Step Speed and PLC Parameters

Lists parameters for multi-step speed control and Programmable Logic Controller (PLC) functions.

Protection Parameters

Details protection parameters for the inverter, such as over-voltage, over-current, and overload settings.

Motor Parameters

Covers parameters related to motor characteristics, including rated current, poles, and auto-detection settings.

Special Parameters

Lists special parameters for DC braking, speed search, energy saving, and auto restart functions.

Communication Parameters

Outlines parameters for communication settings, such as address, transmission speed, and protocol.

PID Control Parameters

Specifies parameters for PID (Proportional-Integral-Derivative) control, including feedback input, gains, and output limits.

Fan & Pump Control Parameters

Describes parameters for controlling fan and pump operations, including V/F curve selection and motor start-up/stop frequencies.

Appendix A: Technical Specifications

Appendix B: Accessories

Non-fuse Circuit Breaker Chart

Recommends circuit breaker ratings for V2500 drives based on input/output current.

Fuse Specification Chart

Lists recommended line fuse specifications for various V2500 models.

Braking Resistors and Units

Lists recommended braking resistors and brakechoppers for V2500 AC drives.

EMI Filter Cross Reference

Provides a cross-reference table for EMI filters suitable for different V2500 inverter models.

Feedback Card Installation

Details the installation of feedback cards for different V2500 series models.

Feedback Card Wiring Diagrams

Shows basic wiring diagrams for feedback cards, with and without RPM meters.

Feedback Card Terminal Descriptions

Describes the symbols and functions of terminals on the feedback card.

Feedback Card Wiring Notes

Provides wiring notes for feedback cards, including cable types and routing.

Feedback Card Control Terminal Designations

Shows the designations for control terminal blocks on the feedback card.

Types of Pulse Generators

Illustrates different types of pulse generators and their switch configurations.

Appendix C: Dimensions

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