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Wear OSHA approved bodily, sight, hearing and respiratory system protection.
Engine exhaust products are toxic and may cause injury or death if inhaled.
Engine fuels are highly combustible and may ignite or explode.
Some means of positive fuel shut-off should be provided for emergency use.
Gas used to energize starters must be discharged away from the engine.
Engines must be provided with guards to protect persons or structures from rotating or heated parts.
These valves must be kept in proper working condition to relieve crankcase pressure.
Ignition systems can cause electrical shocks. Avoid contacting ignition units and wiring.
Procedures to reduce sparks and explosion hazards when using booster batteries.
Always add acid to water - never add water to acid when mixing solutions.
Seller's warranty on products, parts, and work, and limitations.
Buyer's exclusive remedy for breach of warranty and claims.
Standard firing orders for six-cylinder and four-cylinder engines.
Pre-operation checks and procedures before starting the engine.
Step-by-step guide for starting the engine.
Important checks and readings to monitor while the engine is running.
Procedures for safely stopping the engine.
A quick reference chart for common operational problems.
Specifications and recommendations for natural gas, gasoline, and diesel fuels.
Guidelines and precautions for lubricating the engine.
Recommended oil change intervals for different engine operating conditions.
Maintenance and cleaning procedures for air filters.
Procedures for maintaining the engine's cooling system.
Basic servicing procedures for the magneto.
Maintenance and timing procedures for the injection pump.
General information on the operation of turbocharged VRD310S engines.
Procedure for adjusting the idle mixture screw for optimal engine speed.
Procedure for adjusting the idle speed screw to obtain desired engine RPM.
Identification of engine operating controls and instrument panel.
Diagram of the typical VRG Series electrical system layout.
Description of the pressure circulating cooling system.
Factors affecting clean combustion air supply and cleaner maintenance.
Importance of proper exhaust system design to minimize back pressure.
Overview of fuel systems, including gasoline carburetion.
Explanation of the functions of the gasoline carburetor.
Description of the diesel fuel injection system and its operation.
Explanation of how the injection pump regulates fuel flow.
Operation of the pencil injector used on VRD 283 and 310 engines.
Description of pintle type nozzles used on VRD 155 and 232 engines.
Information on distributor and magneto ignition systems.
Description of the VR Series engine lubrication system.
Explanation of centrifugal governor operation and linkage.
Chart detailing symptoms, probable causes, and remedies for engine issues.
Details on crankcase construction and component locations.
Information on cylinder head design, valve train, and seals.
Details on piston construction, rings, and installation.
Information on connecting rod design, bearings, and installation.
Details on crankshaft construction and bearing specifications.
Information on camshaft construction and lubrication.
Step-by-step instructions for overhauling the turbocharger.
Specifications for various engine component fits and clearances.
Specifications for cylinder sleeve dimensions and clearances.
Specifications for piston and pin fits and clearances.
Specifications for piston ring gaps and widths.
Specifications for crankshaft end play, bearing journals, and thickness.
Specifications for connecting rod and bearing fits and clearances.
Specifications for valve train and port dimensions in gas/gasoline engines.
Specifications for valve train and port dimensions in diesel engines.
Specifications for timing gear backlash measurement.
Specifications for governor gear bushing dimensions.
Diagram and data for valve timing sequence.
General installation requirements for Waukesha engines.
Recommendations for lube oil heaters and automatic prelube systems.
Minimum clearances required for engine installation and service.
Guidelines for engine foundations and mounting.
Steps for preparing a new or stored engine for service.
Recommendations for specifying cooling system components.
Factors affecting clean combustion air supply.
Minimizing restriction and back pressure in exhaust systems.
Recommendations for lubricating oil system installation.
Important engine operating limits at various angles.
Guidelines for fuel piping arrangement and system cleanliness.
Procedures for checking flywheel, housing, and crankshaft alignment.
Information on Waukesha Engine Preservative Oil for storage.
Details on Waukesha Engine Paint for appearance and protection.
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