EasyManua.ls Logo

WEICHAI WP4GNA User Manual

WEICHAI WP4GNA
33 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Weichai America Corp.
Revision: August 2019 1
Operation and Maintenance Manual
Gas Engine
Model: WP04
WEICHAI AMERICA CORP.
WEICHAI & PSI SERVICE MANUALS AVAILABLE ONLINE AT FLYPARTSGUY.COM
GET YOUR WEICHAI & AFTERMARKET SERVICE PARTS AT FLYPARTSGUY.COM
Question and Answer IconNeed help?

Do you have a question about the WEICHAI WP4GNA and is the answer not in the manual?

WEICHAI WP4GNA Specifications

General IconGeneral
Engine ModelWP4GNA
Compression Ratio17.5:1
Rated Speed2200 rpm
Max Torque Speed1400-1600 rpm
AspirationTurbocharged
Bore x Stroke105 mm x 118 mm
Fuel SystemCommon Rail
Engine Type4-cylinder, in-line, water-cooled, turbocharged

Summary

Purpose

Maintenance Providers

Information on who can perform maintenance and warranty implications.

Owner's Manual & Maintenance Log Storage & Use

Guidance on storing and using the owner's manual and maintenance log.

Description of the Illustration Marks

Engine Introduction and Performance Parameters

Introduction of Engine Model

Details on how to identify the engine model and its components.

Engine Main Performance Parameters

Overview of key performance metrics for the engine.

WP04 Gas Engine Data

Specific technical data and specifications for the WP04 gas engine.

U.S. EPA Legal Requirements

Emission Related Installation Instructions

Guidelines for installing the engine to comply with emission regulations.

Personal Safety

Fuel Information

Oil and Coolant Information

Details on recommended engine oils, viscosities, and coolant types.

New Engine Break-in Procedures

Engine Loading

Guidance on proper engine loading for optimal performance and service life.

Rating Definition for Power Generation

Engine Hoist

Extreme Operating Conditions

Information on engine speed and temperature limits to avoid damage.

Engine Operation

Pre-Start Engine Check

Essential checks before starting the engine to ensure safety and proper function.

Engine Starting

Procedures for safely starting the engine and troubleshooting oil pressure issues.

Performance

Steps for checking engine performance and identifying leaks during operation.

Engine Shut-Down

Proper procedure for shutting down the engine to prevent damage from heat.

Service Intervals

Maintenance Intervals – Emergency

Maintenance Intervals- Non-emergency

WP04 Gas Engine Maintenance Procedures

Check Engine Oil

Step-by-step guide for checking the engine oil level using the dipstick.

Check Coolant Level

Instructions for checking engine coolant levels and safety precautions.

Check Oil Pressure

How to monitor engine oil pressure at idle and rated speed.

Check Overall Operating Condition

Visual inspection checklist for engine components and connections.

Change Oil and Oil Filter

Procedures and materials for changing engine oil and filter.

Engine Valve Lash Inspection/Adjustment

Detailed steps for inspecting and adjusting engine valve lash.

Inspect Spark Plugs

Guide to inspecting, re-gapping, or replacing spark plugs.

Check Air Filter

Procedure for inspecting and replacing the air filter based on the filter minder.

Replace Engine Breather Filter

Steps for replacing the engine breather filter element.

Inspect Belts, Pipes, Clamps and Hoses

Inspection of engine belts, hoses, pipes, and clamps for wear or leaks.

Inspect Ignition System

Checks for ignition system components like coils, wires, and connections.

Check Coolant Conditioner

How to check and maintain engine coolant additives.

Inspect Water Pump

Procedure for inspecting the water pump for leaks.

Test and/or Replace Batteries

Steps for testing and replacing engine batteries and checking the alternator.

Maintenance for Long-Term Storage

Engine Fastener Torque Specifications

Torque Head Bolts

Specific procedures and sequence for torquing cylinder head bolts.

Engine Service Schedule Log

Engine Identification

Related product manuals