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Weir Hopkinsons Fig 9052 User Manual

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Hopkinsons Fig 9052
VALVE ACTUATOR
Standard Operating & Maintenance Instructions
CUT-AWAY OF FIG. 9052 GEAR BOX, WITH LIMIT SWITCH
& VALVE POSITION INDICATOR
Excellent
P
ower & Industrial
Solutions
HOP 9052 /Jan 2011
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Weir Hopkinsons Fig 9052 Specifications

General IconGeneral
BrandWeir
ModelHopkinsons Fig 9052
CategoryController
LanguageEnglish

Summary

Section 1: Actuator Overview and Components

1.1 General Actuator Description

Provides an overview of the actuator's construction, weatherproof design, and mounting flexibility.

1.2 Motor and Gear Train Details

Details the AC motor specifications, ball bearings, insulation class, and the gear train mechanism.

1.3 Torque Limiting Device Function

Explains the helical spur pinion shaft mechanism for axial movement and torque limitation.

1.4 Manual Operation Procedure

Describes how to engage and disengage manual operation using the handwheel and clutch lever.

1.5 Limit Switch Assembly Design

Details the standard limit switch assembly with micro switches and hunting tooth gear trains.

1.6 Combined Limit Switch and Indicator Units

Explains the mounting and coupling of limit switch and indicator units on a spider plate.

1.7 Torque Switch Assembly Configuration

Describes the torque indicator, torque switch settings, and adjusting plate mechanism.

1.8 Optional Indicator Unit Setup

Outlines the function, components, and setup of the optional indicator unit.

Section 2: Commissioning and Operation

2.1 Limit Switch Pre-Despatch Settings

Instructions for setting limit switch banks before despatch and on-site adjustments.

2.2 Commissioning Pedestal Actuators

Step-by-step guide for mechanically connecting and commissioning pedestal-mounted actuators.

2.3 Commissioning Direct Mounted Actuators

Procedures for mounting and commissioning actuators directly onto valves.

2.4 Mechanical Valve Position Indicator Setting

Guidance on setting the pointer of the mechanical valve position indicator.

2.5 Motor Maintenance

Specifies attention required for DC motors, primarily brush wear.

2.6 Alternating Current Operation Checks

Important checks for AC motor operation, particularly valve travel direction correspondence.

2.7 Lubrication Procedures and Recommendations

Details lubrication points, frequency, and recommended lubricants like Shell Alvania Grease.

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