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Weishaupt WTC-GB 90-A User Manual

Weishaupt WTC-GB 90-A
96 pages
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Installation and operating instruction
Gas condensing boiler WTC-GB 90-A
83266502 • 1/2010-08

Table of Contents

Questions and Answers:

Weishaupt WTC-GB 90-A Specifications

General IconGeneral
CategoryBoiler
ModelWTC-GB 90-A
ManufacturerWeishaupt
TypeCondensing Boiler
Fuel TypeNatural Gas/Propane
Max. Nominal Heat Output (Natural Gas)90 kW
Max. Nominal Heat Output (Propane)90 kW
Standard Efficiency98%
NOx Emission Class5
Max working pressure6 bar
Max temperature90°C
Voltage230 V
Protection classIPX4D
Flue gas temperatureApprox. 40-70°C

Summary

User instructions

User guide

Guide to using the boiler, covering symbols and target audience.

Guarantee and Liability

Conditions excluding warranty and liability claims for damage.

Safety

Permissible application

Defines intended use, limitations, and installation environment for the boiler.

When gas can be smelled

Immediate safety actions required in case of gas odor detection.

What to do if flue gas can be smelled

Procedures to follow if flue gas is detected.

Safety measures

General and specific safety precautions for boiler operation and maintenance.

Disposal

Guidance for environmentally responsible disposal of materials.

Product description

Type key

Explanation of the boiler's model designation and its meaning.

Function

Overview of the boiler's operational principles and internal components.

Components

Identification and labeling of the boiler's main physical parts.

Electrical parts

Identification and labeling of the boiler's electrical components.

Safety devices

Detailed description of each safety mechanism and its function.

Program sequence

Step-by-step outline of the burner's ignition and operation cycle.

Approval data

Information on certifications and standards the boiler complies with.

Electrical data

Specifications for voltage, power consumption, and electrical protection.

Ambient conditions

Recommended operating and storage temperatures and humidity.

Permissible fuels

Lists the types of fuel the boiler is designed to use.

Emissions

Data on the boiler's emission levels according to relevant standards.

Rating

Technical data regarding the boiler's heat output and performance.

Heat exchanger

Details about the heat exchanger's capacity and operating parameters.

Flue gas system data

Specifications related to flue gas output and connections.

EnEV Product Characteristics

Product efficiency data according to energy-saving regulations.

Dimensions

Physical dimensions and connection points of the boiler unit.

Weight

The empty weight of the boiler unit.

Installation

Remove front panel

Instructions for removing the front panel for access.

Transport

Guidance on securing the unit for transportation.

Installation location

Requirements for the room where the boiler will be installed.

Minimum clearances

Specifies the required space around the boiler for installation and service.

Adjust boiler position

Instructions for leveling the boiler using its adjustable feet.

Installation

Requirements for the heating water

Specifies the quality and treatment needed for heating water.

Permissible water hardness

Details water hardness limits and treatment based on fill quantity.

Fill water quantity

Table estimating water required for different heating system types.

Treatment of fill and top-up water

Procedures for de-ionisation and pH stabilization of water.

Hydraulic connection

Instructions for connecting the boiler to the heating system's pipework.

Condensate connection

Procedures for connecting the condensate drain and filling the siphon.

Gas supply

Requirements and procedures for connecting the natural gas supply.

Routing of air/ flue gas circulation

Guidelines for air intake and flue gas exhaust ducting.

Electrical installation

Instructions for safely connecting the boiler's electrical systems.

Operation

Operating interface

Overview of the boiler's control panel and its elements.

Operating panel

Description of the physical controls on the boiler's operating panel.

Display

Explanation of the information shown on the boiler's display screen.

End User Level

Accessing and viewing information relevant to the end-user.

Settings End User Level

How users can adjust basic boiler settings.

Heating Engineer Level

Accessing advanced settings and information for technicians.

Info level

Displaying system values and sensor readings in the heating engineer level.

Parameter level

Accessing and modifying boiler parameters for configuration.

Manual start up

Procedure for manually initiating boiler operation or setting output.

Start manual configuration

Guide for initial setup and matching settings to the system.

Control options

Description of different control strategies like weather compensation.

Boiler circuit pump

Information on controlling the central heating circulation pump.

Frost protection

How the boiler protects itself and the system from freezing.

Inputs and outputs

Explanation of how inputs and outputs can be configured for various applications.

Special system parameters

Advanced parameters for fine-tuning boiler performance to the system.

Chimney sweep function

Activating and deactivating the function for chimney sweeping.

Commissioning

Prerequisite

Checks and conditions that must be met before commissioning.

Check soundness of gas valve train

Procedure to test the gas system for leaks.

Check gas connection pressure

Verifying that the gas supply pressure is within the correct range.

Adjusting the boiler

Steps for configuring the boiler and setting parameters during initial setup.

Adjust combustion

Process for checking and setting the O2 content for optimal combustion.

Concluding work

Final checks and documentation required after commissioning.

Change gas type

Procedure for converting the boiler to operate with LPG.

Calculating the burner rating

Formulas and steps to calculate the actual burner output.

Shutdown

Shutdown

Instructions for safely switching off the boiler for extended periods.

Servicing

Safety components

List of vital safety components and their replacement lifetimes.

Servicing display

How to set the service interval and reset the service indicator.

Check differential pressure at air pressure switch

Procedure to test the air pressure switch functionality.

Replacing electrodes

Steps for replacing ignition and ionization electrodes.

Removing and refitting burner tube

Instructions for accessing, cleaning, and replacing the burner tube.

Cleaning the heat exchanger

Procedures for cleaning the heat exchanger and condensate collector.

Check flue gas pressure switch

Testing the flue gas pressure switch operation.

Check gas pressure switch

Procedure to test the gas pressure switch.

Removing and refitting fan

Instructions for removing and reinstalling the fan unit.

Troubleshooting

Procedures for fault conditions

How to interpret and address warnings and faults displayed by the boiler.

Fault history

Accessing and reviewing past fault records and system status.

Rectifying faults

Detailed tables for troubleshooting warning and error codes.

Operating problems

Common operational issues and their rectifications.

Spares

Spares

Exploded diagrams and part lists for ordering replacement components.

Technical documentation

Internal boiler wiring

Wiring diagrams illustrating the electrical connections within the boiler.

Sensor variables

Tables showing resistance values for sensors at different temperatures.

Pneumatic control lines

Diagrams illustrating pneumatic connections for pressure switches.

Conversion table O2/CO2

Table for converting O2 percentage to CO2 percentage.

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