EasyManua.ls Logo

WELDINGER ME 130 mini FLUX - User Manual

WELDINGER ME 130 mini FLUX
64 pages
Go to English
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Bedienungsanleitung
WELDINGER
ME 130 mini FLUX
MAG-Fülldraht- und
Elektrodenschweißgerät 130 A
-Ab Modellreihe 07/2023-
6677#A
DE 1-24
GB 25-41
IT 42-64
Question and Answer IconNeed help?

Do you have a question about the WELDINGER ME 130 mini FLUX and is the answer not in the manual?

Summary

Safety Instructions Before Commissioning

Personal Protection from Arc Radiation

Details on protecting skin and eyes from arc radiation and using appropriate protective clothing.

Protection Against Electrical Hazards

Guidelines for safe use regarding moisture, conductive parts, and proper grounding.

Protection Against Mechanical Hazards

Safety measures for handling gas cylinders, preventing falls, and avoiding injury from torch movement.

Protection Against Fumes and Gases

Ensuring adequate ventilation and safe handling of gas cylinders to prevent health risks.

Protection Against Fire Hazard

Measures to prevent fires due to high temperatures and molten metal spatter.

Accident Prevention Regulations

Adherence to trade association regulations and requirements for trained welders.

Understanding Duty Cycle (ED)

Explanation of duty cycle (ED) according to EN 60974-1 and factors affecting it.

Power Supply Commissioning

Unit Installation Requirements

Guidelines for installing the unit in a dry environment, considering dust and air temperature.

Working Environment Evaluation

Consideration of electromagnetic interference sources in the surrounding environment.

Electrical Connections and Power Supply

Mains Fuse Requirements

Specifications for the primary-side mains fuse, recommending 16A or 20A for intensive use.

Extension Cable Guidelines

Recommendations for using proper condition extension cables with correct cross-sections.

Maintenance of the Welding Inverter

General Maintenance and Cleaning

Procedures for thorough cleaning and inspection, emphasizing safety and cooling downtime.

Cleaning the Inside

Instructions for cleaning internal components using compressed air and vacuum cleaners.

Mechanical Maintenance Checks

Checking for damaged wires and loose connections as part of regular maintenance.

Inspection and Testing Procedures

Scope of Testing

Outlines the key areas of inspection: visual, electrical, functional, and documentation.

Electrical Test Procedures

Covers protective conductor resistance, insulation resistance, and leakage current measurements.

Functional Test

Checking safety functions, switches, input devices, and overall unit operation.

Test Documentation Requirements

Details on what must be included in the test report and labeling requirements.

WELDINGER Warranty Information

Warranty Conditions

Details the five-year durability guarantee, including scope, content, and exclusions.

Warranty Personal Scope

The guarantee applies equally to entrepreneurs and consumers.

Warranty Territorial Scope

The guarantee applies worldwide.

Warranty Material Scope

Specifies which WELDINGER products are covered by the five-year warranty.

Warranty Technical Scope

Defines which components are covered and which are excluded from the warranty.

Contents of Warranty Claim

Grants the right to free repair of damaged parts covered by the warranty.

Subsequent Delivery Authority

HuW24 e.K. is entitled to deliver a new device instead of repair.

Replacement for Discontinued Models

Details on replacement with equivalent or higher-quality devices if the original is unavailable.

Exclusion of Further Claims

Excludes further claims, especially for damages and consequential damages.

Warranty Duration and Commencement

Specifies the five-year warranty period starting from the receipt of goods.

Relation to Legal Claims

Warranty is in addition to statutory claims for defects and does not limit them.

Warranty Assertion Process

Process for claiming warranty, assertion, and shipping cost responsibilities.

Warranty Shipping Costs

Details who bears the shipping costs for warranty claims and returns.

Exclusions from Warranty

Circumstances under which the warranty is excluded, such as improper handling or unauthorized repairs.

Operating Instructions

Mode of Operation

Description of the unit's primary switched inverter and how it converts mains voltage.

Advantages of Inverter Technology

Highlights benefits like high efficiency, low power consumption, and stable arc.

Front Panel and Connections Overview

Identification and explanation of the device's front panel controls and connections.

MAG Flux-Cored Wire Welding (NoGas)

Preparing for MAG Welding

Steps to connect the MAG torch, set the feed roller, and insert the wire.

Welding Stainless Steel Filler Wire

Procedure for welding stainless steel, including polarity reversal and setting the correct wire.

Ending MAG Welding Process

How to properly end the MAG flux-cored wire welding process.

Electrode Welding (MMA)

MMA Connection and Notes

Connecting electrode holder and ground cables, and observing polarity for MMA welding.

MMA Welding Mode and Current Setting

Selecting MMA mode and setting welding current based on electrode diameter and material thickness.

Ending MMA Welding Process

Steps to end MMA welding, including arc breaking and cooling the unit.

TIG Welding (Lift TIG DC)

Compatible TIG Torches

Recommendations for TIG torches and connection to the device and gas supply.

Preparing for TIG Welding

Steps to fit the TIG hosepack, select tungsten, and connect to the device and gas.

TIG Welding Parameter Setting

Guidelines for setting welding current based on material thickness and position.

Starting TIG Welding Process

Instructions for initiating the TIG welding arc using lift arc ignition.

Ending TIG Welding Process

Steps to end TIG welding, including arc extinguishing and cooling the unit.

Welding Faults and Causes

Tungsten Electrode Types

Overview of tungsten electrode types, their welding modes, and corresponding electrode colors.

Maintenance and Advice

Guidance on maintenance by qualified personnel, safety precautions, and checking power lines.

Low Burn-in Fault

Identifies low current and high welding speed as common causes for low burn-in.

Rough Seam and Porosity Fault

Lists causes like incorrect polarity, unsuitable gas, or contamination.

Weld Pool Burn-out Fault

Common causes include high welding current, short arc, or incorrect speed.

Inverter Malfunctions and Elimination

No Power or Fan Noise

Troubleshooting steps for issues with the main switch, fan, or mains voltage.

Thermal Control Lamp Activation

Indicates device overheating or duty cycle exceeded; requires cooling time.

Uncontrollable or Insufficient Current

Potential causes include poor earth contact, loose connections, or defective potentiometers.

Wire Feeder Malfunctions

Troubleshooting for wire feeder issues like incorrect roll insertion or pressure spring problems.

Technical Specifications

EU Declaration of Conformity

WEEE Directive Information

Instructions for proper disposal of electrical equipment and recycling information.

WELDINGER ME 130 mini FLUX Specifications

General IconGeneral
BrandWELDINGER
ModelME 130 mini FLUX
CategoryWelding System
LanguageEnglish