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Welger RP 202 CLASSIC User Manual

Welger RP 202 CLASSIC
95 pages
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1753-27
1742.99.03.05 02.04from year of manufacture 2004
WELGER
RP 320
MASTER
1741-113
www.welger.com
Operating manual
RP 202 / RP 302
RP 220 / RP 320

Table of Contents

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Welger RP 202 CLASSIC Specifications

General IconGeneral
TypeRound baler
Bale Size120 x 120 cm
Bale chamberFixed
Bale size width1.2 m
Bale size diameter1.2 m

Summary

Model Overview

Your Safety

Noise level of tractors and machines

Information on noise levels for tractors and machines.

Fire prevention

Guidelines for preventing fires on the baler.

Tailgate safeguard

Instructions for securing the tailgate during maintenance.

Hydraulic system

Details on the baler's hydraulic system and safety precautions.

Protective guards

Information on opening and closing protective guards.

Maintenance platform

Safety precautions for using the maintenance platform.

Warning symbols

Explanation and spare parts for warning symbols.

Symbols for the operation of the baler

Explanation of important operating symbols and their spare part numbers.

Proper Use

Guidelines for the intended and correct use of the baler.

Electromagnetic compatibility (EMC)

Information on electromagnetic compatibility and safety precautions.

Precautions for driving on the road

Safety measures to be taken before driving the baler on the road.

Details on the rating plate

Explanation of the information found on the baler's rating plate.

Details on the rating plate of the drawbar

Details concerning the rating plate for the drawbar.

Component Overview

Putting Into Operation

Attaching the baler

Instructions for correctly attaching the baler to the tractor.

Drawbar configuration

Diagrams and dimensions for drawbar configuration.

Adjusting the trailer hitch

Procedure for adjusting the trailer hitch and drawbar eye.

Configuration of the tow hitch

Specifications for configuring the tractor tow hitch.

Universal drive shaft

Connecting, removing, and adjusting the universal drive shaft.

Connecting the cam-type cut-out clutch*

Steps for connecting the universal drive shaft with cut-out clutch.

Removing the cam-type cut-out clutch*

Procedure for removing the universal drive shaft cut-out clutch.

Adjusting the universal drive shaft

Instructions for adjusting the universal drive shaft length and overlap.

Hydraulic hoses

Symbols and connections for hydraulic hoses and their functions.

Electrical system

Information on the baler's electrical system and controller.

Lighting

Instructions for connecting the baler's lighting system.

"Balercontrol" Electronic Controller

Information on the Balercontrol electronic controller installation and operation.

Twine wrapping*

Threading the baling twine

Step-by-step instructions for threading the baling twine.

Cross Support

Guide rollers and twine threading procedure.

Setting the twine brake

How to set the twine brake for optimal tension.

Setting the edge clearances

Adjusting edge clearances to control twine wrapping.

Setting the distance between twine wrappings

Setting the distance between twine wrappings.

Setting the edge wrappings

Adjusting edge wrappings for bale density.

Net Wrapping*

Inserting the net

Instructions for safely inserting the net roll into the baler.

Tensioning the net cutting knife

Procedure for tensioning the net cutting knife.

Setting the net wraps

How to set the number of net wraps around bales.

Cutting Device*

Cutting device operation

Instructions for operating the baler's cutting device.

Hydraulic protection of the cutter blades

Information on hydraulic protection for cutter blades.

Brittle crops

Recommendations for baling brittle crops with the cutting device.

Installation and removal of the cutter blades

Procedure for installing and removing cutter blades.

Sharpening the cutter blades

Instructions for sharpening the baler's cutter blades.

Field Use

Driving on the road

Safety precautions and procedures for driving the baler on roads.

Bale ejector*

Information on the bale ejector's function and use.

Windrowing

Guidelines for optimal windrow preparation for baling.

Pick-up unit

Details on the baler's pick-up unit and its components.

Support wheels*

Setting the pick-up unit support wheels for ground clearance.

Hold-down device / Pick-up unit short crop guard*

Description and installation of the hold-down device and crop guard.

Feed guide plate

Information on the feed guide plate and its removal.

Pto shaft speed

Recommended PTO shaft speeds for baler operation.

Driving with the baler

Tips for efficient driving style for optimal bale formation.

Setting the bale density

Procedure for adjusting the bale density using the lever.

Locking the tailgate

Instructions for properly locking the tailgate after bale ejection.

Wrapping

"BALERCONTROL E Control Panel"

Overview of the BALERCONTROL E control panel functions and displays.

Triggering the wrapping (BALERCONTROL E)

Initiating bale wrapping using BALERCONTROL E.

"BALERCONTROL III" Control Panel"

Overview of the BALERCONTROL III control panel and its features.

Wrapping the bale

Selecting and initiating bale wrapping types on BALERCONTROL III.

Twine wrapping, manually triggered:

Manual twine wrapping process and feedback indicators.

Net wrapping, manually triggered:

Manual net wrapping process and feedback indicators.

Twine wrapping, automatically triggered:

Automatic twine wrapping initiation and process.

Net wrapping, automatically triggered:

Automatic net wrapping initiation and process.

Combined wrapping, automatically triggered:

Automatic combined twine and net wrapping procedure.

Multiple triggering of the wrapping:

Rules for triggering automatic and manual wrapping multiple times.

Ejecting the bale

Procedure for opening the tailgate to eject the bale.

Overload protection / Reversing mechanism

Universal drive shaft with shearing bolt clutch*

Information on the shearing bolt clutch in the drive shaft.

Universal drive shaft with cam-type cut-out clutch*

Details on the cam-type cut-out clutch for overload protection.

Reversing the main drive

Procedure for manually reversing the main drive to clear blockages.

Hydraulic bottom flap*

Operation and troubleshooting of the hydraulic bottom flap.

What to do if material jams:

Steps to resolve material jams in the baler.

"BALERCONTROL"*

Your Safety

Safety precautions for operating the Balercontrol system.

Protection of the electronic control system

Measures to protect the electronic control system from damage.

The "BALERCONTROL III" Control Panel

Description of the BALERCONTROL III control panel components.

Menu structure

Overview of the BALERCONTROL III menu structure.

Maintenance / Settings

General instructions

General maintenance and tightening instructions after initial use.

Environment/Disposal

Guidelines for proper disposal of lubricants and consumables.

Clamping elements

Information on clamping elements and who should service them.

Maintenance of the net wrapping system*

Procedure for setting the disc brakes on the net wrapping system.

Setting the oscillation damper

How to set the oscillation damper for the net tensioner.

Standby wrapping operation

Operating wrapping units using the electric lighting system.

Emergency operation of the net wrapping unit (BC III and BC E)*

Emergency net wrapping using vehicle lighting.

Emergency operation of the twine wrapping unit (BC III only)*

Emergency twine wrapping using vehicle lighting.

Balercontrol components

Diagram and list of Balercontrol III system components.

Hydraulic diagrams

Hydraulic circuit diagrams for the baler's functions.

Sensor settings*

Details on the types and settings of installed sensors.

BALERCONTROL III - Quick check

Quick check procedures for the BALERCONTROL III system.

Pin-outs of control unit RP 220 RP 320 MASTER / PROFI

Pin-out diagrams for the control unit connectors.

Chain lubrication (oil lubrication)

Procedure for checking and refilling the chain lubrication oil.

Roller lubrication (grease lubrication)

Procedure for checking and refilling the roller lubrication grease.

Lubrication chart

Table detailing lubricants and their application points.

Schematic diagram of the lubricating positions

Visual guide to all lubrication points on the baler.

Technical Data

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