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Wellcraft 360 Coastal User Manual

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360 Coastal
Wellcraft Marine Corp.
1651 Whitfield Ave.
Sarasota, FL 34243
OWNER’S MANUAL

Table of Contents

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Wellcraft 360 Coastal Specifications

General IconGeneral
BrandWellcraft
Model360 Coastal
CategoryBoat
LanguageEnglish

Summary

Welcome Aboard

Safety Information

Safety Information Definitions

Explains DANGER, WARNING, and CAUTION statements used in the manual.

Boat Information

Owner's Manual Data Entry

Section for recording boat, engine, and dealer details for service.

Wellcraft 360 Coastal Specifications

Key Boat Dimensions and Capacities

Lists hull length, beam, draft, fuel, water, and waste tank capacities.

Important Information

Owner's Manual Guidance

Advice on reading the manual and understanding boat systems for safe operation.

Warranty and Registration Process

Details on completing and submitting warranty registration cards for validation.

Wellcraft Limited 2006 Model Year Limited Warranty

Understanding Warranty Coverage and Terms

Outlines warranty periods for parts and components and terms of coverage.

Chapter 1: Propulsion System

General Propulsion System Overview

Introduces the twin diesel engine setup and basic system components.

Drive Systems Explanation

Describes inboard propulsion components like transmission and propeller shafts.

Engine Exhaust System Details

Explains the function and inspection of the engine exhaust system.

Engine Cooling System Function

Details how the engine cooling system uses seawater.

Emergency Pump Out System (Optional)

Describes the optional system for removing bilge water using engine pumps.

Oil Change Pump (Optional)

Explains the optional system for changing engine and transmission oil.

Propeller Installation and Maintenance

Provides steps and precautions for installing boat propellers.

Performance and Propeller Selection

Discusses factors affecting boat performance and propeller choice.

Running Gear Components

Covers shaft logs, dripless seals, and struts for propeller shafts.

Engine Instrumentation and Gauges

Details the various gauges used to monitor engine operation.

Chapter 2: Helm Control Systems

General Helm Control Systems Overview

Introduces throttle, steering, and trim tab controls at the helm.

Engine Throttle and Shift Controls

Explains the operation of electronic throttle and shift controls for engines.

Engine Synchronizer Function

Describes the feature that keeps both engines running at the same RPM.

Neutral Safety Switch Operation

Explains the safety feature preventing engine start in gear.

Steering System Operation and Maintenance

Details the hydraulic steering system and its maintenance.

Trim Tabs Function and Operation

Explains how trim tabs adjust hull attitude for better performance.

Control Systems Maintenance Procedures

Outlines periodic checks and maintenance for control systems.

Chapter 3: Fuel System

General Fuel System Description

Overview of the fuel system's design and safety compliance.

Fuel Withdrawal Tubes and Valves

Explains how fuel is drawn from the tank and shut-off valves.

Fuel Gauge Operation

Describes the gauge indicating the amount of fuel in the tank.

Fuel Filling Procedure

Instructions on how to safely fill the fuel tank.

Diesel Engine Fuel System Details

Specifics on the diesel fuel supply, return lines, and contamination.

Diesel Fuel Filters and Maintenance

Information on fuel filters, water drainage, and element replacement.

Generator Fuel System

Details the fuel supply for the generator, similar to main engines.

Fueling Instructions and Safety

Step-by-step guide for safe boat fueling, including static electricity precautions.

Fuel System Maintenance Requirements

Regular checks for connections, hoses, and preventative measures.

Chapter 4: Electrical System

General Electrical System Overview

Describes the AC and DC electrical systems and battery types.

12-Volt DC System Details

Explains the DC system, battery banks, charging, and distribution.

Battery Switches and Operation

Details the function and operation of the battery switches for power control.

12-Volt Accessory Switch Panels

Lists and describes the function of various accessory switches at the helm.

Additional Accessory Switch Panels

Identifies other switch panels in different locations and their controlled accessories.

Helm Accessory Circuit Breakers

Explains circuit breakers protecting helm accessories and the system.

Cockpit Switch Panel Functions

Describes switches located in the cockpit and their controlled accessories.

Cabin DC Accessory Breaker Panel

Details the breaker panel distributing power to cabin 12-volt accessories.

120-Volt AC System Overview

Covers shore power, generator, and AC system wiring and safety.

120-volt AC Accessory Breaker Panel

Describes the AC panel and breakers protecting accessories.

Reversed Polarity and Power Indicators

Explains reverse polarity lights and power availability indicators.

Line # 1 and Line # 2 Circuit Breakers

Details circuit breakers for AC power distribution from shore or generator.

Battery Charger Function

Explains the automatic battery charger and how to monitor battery status.

Generator Electrical System

Covers generator operation, circuits, and maintenance.

Bonding System and Galvanic Isolator

Explains the system for preventing galvanic corrosion and electrical shock.

Electrical System Maintenance

Routine maintenance for both 12-volt DC and 120-volt AC electrical systems.

AC Line Load Estimator

A tool to document and manage electrical load for AC accessories.

Chapter 5: Fresh Water System

General Fresh Water System Description

Overview of the potable water system components and operation.

Fresh Water System Operation and Priming

Instructions on filling, priming, and operating the fresh water system.

Water Heater Functionality

Details the operation and safety precautions for the water heater.

Shore Water Connection Procedure

How to connect to an external water supply and its safety implications.

Shower Operation and Drainage

Instructions for using the shower and its drainage system.

Fresh Water System Maintenance Routine

Regular tasks to maintain the fresh water system's functionality.

Chapter 6: Raw Water System

General Raw Water System Overview

Describes the system supplying seawater to various components.

Priming the Raw Water System

Steps to ensure raw water pumps are filled and operational.

High Pressure Washdown Operation

How to use the washdown system and its pressure-activated pump.

Kodiak Baitwell System

Details the baitwell's seawater supply, overflow control, and drainage.

Air Conditioning and Freezer Pumps

Explains the seawater pumps for AC and freezer units.

Raw Water System Maintenance Best Practices

Routine checks and cleaning for hoses, strainers, and valves.

Chapter 7: Drainage Systems

General Drainage System Overview

Explains how water is drained overboard via thru-hull fittings.

Half Tower & Tower Drains (Optional)

Describes optional drain holes in tower legs for water and wire routing.

Bilge Drainage and High Water Alarm

Covers bilge pumps, automatic switches, and the high water alarm system.

Cockpit and Deck Drains

Details scuppers, hatches, and drain rails for cockpit water removal.

Fishboxes, Baitwell, and Cockpit Sink Drains

Explains drainage for fishboxes, baitwell, and cockpit sink via macerator or gravity.

Cabin Drains and Sump System

Describes how cabin sinks, showers, and AC condensation drain to the sump pump.

Muffler Drains and Maintenance

Explains drain valves on mufflers and the importance of keeping them closed in winter.

Drainage System Maintenance Procedures

Routine cleaning and testing of drains, pumps, and thru-hull valves.

Chapter 8: Ventilation System

Cabin Ventilation Methods

Describes how deck hatches and port windows provide cabin airflow.

Deck Hatches Operation

Instructions on opening, closing, and securing deck hatches.

Port Windows Usage

How to operate and secure port windows for ventilation.

Windshield Ventilation System

Explains the electric actuator for the opening windshield vent.

Carbon Monoxide and Ventilation Safety

Critical information on CO hazards and proper boat ventilation to prevent buildup.

Engine Compartment Ventilation

Details the system for removing fumes and heat from the engine room.

Ventilation System Maintenance

Routine cleaning and inspection of ventilation components.

Chapter 9: Exterior Equipment

Deck Layout and Hardware

Overview of deck fittings, rails, and cleats, with safety notes.

Bow Pulpit and Anchor Handling

Description of the bow pulpit, roller, and anchor locker.

Windlass Operation and Safety

Instructions for using the windlass and important safety precautions.

Windshield Construction and Features

Details about the aluminum frame, glass, and vent panel.

Hull Features and Attachments

Information on the hull, optional swim platform, and boarding aids.

Transom Anode and Corrosion Protection

Explains the zinc anode and active corrosion unit for hull protection.

Trim Tabs System Overview

Description of trim tabs and their role in hull control.

Cockpit Layout and Components

General description of the cockpit area and its features.

Engine Access Hatch Operation

How to open the engine access hatch and safety considerations.

Bait Prep/Tackle Center Functionality

Description of the cockpit sink, freezer, and tackle storage unit.

Stern Fishboxes and Drainage

Details about the stern fishboxes and their macerator drainage system.

Baitwell System Operation

Explains the baitwell's seawater supply, light, and drainage.

Cockpit Jump Seat (Optional)

Instructions for using the optional folding jump seat.

Transom Door and Gate Safety

Operation and safety precautions for the transom door and gate.

L-lounge Passenger Seat Operation

How to use the L-lounge seat and its storage compartments.

Helm Seat Adjustment and Safety

How to adjust the helm seat and safety steps before raising the bridge deck.

Ice Maker Operation (Optional)

Instructions for using the optional ice maker.

Passenger Seat and Storage

Description of the starboard passenger seat with tackle storage.

Aft Seat Operation (Optional)

How to use the optional folding aft bench seat.

Helm Station Overview

Description of the helm area controls, instruments, and storage.

Cabin Door Operation and Security

How to open, close, and secure the sliding cabin door.

Hard Top Construction and Maintenance

Details about the hard top's materials and care.

Aftermarket Hardtop or Tower Caution

Warnings and advice regarding aftermarket hardtop or tower installations.

Chapter 10: Interior Equipment

Head Compartment and Marine Toilet

Description of the head compartment, sink, and toilet system.

Marine Head System Operation

How to use the VacuFlush head system, including flush lever and waste disposal.

Cabin and V-Berth Interior Features

Details about cabinets, latches, lighting, and general cabin layout.

Galley and Sink Area

Description of the galley's sink, faucet, storage, and appliances.

AC/DC Refrigerator Operation

Information on the dual-voltage refrigerator and its power usage.

Microwave Oven Usage

Details on the standard microwave oven and its breaker protection.

Main Cabin Layout and Features

Description of the dinette, rod locker, and electrical panel integration.

Cabin Sole Hatch Access

Describes the hatch providing access to storage and bilge areas.

Carbon Monoxide Detector Function

Explains the CO detector's operation, alarms, and safety importance.

V-Berth Area Description

Details the V-berth location, storage, and access points.

Air Conditioner System Operation

How to operate the AC unit for cooling or heating and its water flow.

Cabin Woodwork Care and Cleaning

Instructions for cleaning and maintaining wood floors, walls, and cabinets.

Cabin Sole and Steps Maintenance

Cleaning and care for wood floors and steps.

Wood Walls, Cabinets and Trim Care

How to clean and protect wood interior finishes.

Chapter 11: Safety Equipment

General Safety Equipment Overview

Introduces safety equipment and compliance with regulations.

Engine Alarms and Warning Signals

Explains the function of engine alarms for temperature and oil pressure.

Neutral Safety Switch Function

Details the safety switch that prevents starting in gear.

Required Safety Equipment by U.S. Coast Guard

Lists mandatory safety equipment required by the Coast Guard.

Personal Flotation Devices (PFDs) Guidelines

Requirements and recommendations for PFDs for all occupants.

Visual Distress Signals Requirements

Information on pyrotechnic and non-pyrotechnic distress signals.

Fire Extinguisher Requirements and Inspection

Details on the type, quantity, and maintenance of fire extinguishers.

Bilge and Fuel Fire Hazards

Addresses the dangers of fires in bilge and fuel compartments.

Automatic Fire Extinguishing System

Explains the engine compartment fire suppression system.

Carbon Monoxide Monitoring System Operation

How the CO detector works and its importance for safety.

First Aid Procedures and Kit

Importance of first aid knowledge and having a marine first-aid kit.

Additional Safety Equipment Recommendations

Suggests extra safety gear for enhanced preparedness.

Marine Radio Usage and Emergency Channels

Importance of VHF radio for communication and distress calls.

Caution and Warning Labels Placement

Identifies the location and purpose of various safety warning labels on the boat.

Chapter 12: Operation

General Operation and Pre-Cruise Checks

Emphasizes understanding systems, safety equipment, and pre-cruise checks.

Rules of the Road for Boating

Outlines basic navigation rules for crossing, meeting, and overtaking situations.

Pre-Cruise Checklist and Preparations

Steps to take before starting engines and leaving the dock.

Operating Your Boat Safely

Procedures for starting engines, checking systems, and general boat handling.

Docking, Anchoring, and Mooring Techniques

Guides on maneuvering, securing the boat, and anchoring procedures.

Controls, Steering, or Propulsion System Failure

Actions to take if a critical system fails during operation.

Collision Response and Inspection

Steps to follow in case of a collision, including passenger safety and boat inspection.

Grounding, Towing, and Assistance Procedures

Advice on handling grounding, towing, and rendering assistance.

Flooding, Swamping, or Capsizing Response

What to do if the boat takes on water or capsizes.

Man Overboard Recovery Procedure

Steps for safely recovering a person who has fallen overboard.

After Market Tower Operation (Optional)

Safety precautions for operating the boat from an optional tower.

Trash Disposal Regulations

Information on legal requirements for waste disposal at sea.

Transporting Your Boat Safely

Precautions and advice for trailering the boat.

Chapter 13: Routine Maintenance

Exterior Hull and Deck Maintenance

Cleaning, bottom painting, and hull surface care.

Hull Cleaning Below Waterline

Methods for cleaning the outer bottom surface after removal from water.

Bottom Painting and Antifouling

Importance of antifouling paint for protection against marine growth.

Sacrificial Anode Inspection and Replacement

How to check and replace zinc anodes to prevent galvanic corrosion.

Fiberglass Gelcoat Surface Care

Routine cleaning, waxing, and repair of gelcoat surfaces.

Stainless Steel Hardware Maintenance

Cleaning and protecting stainless steel parts from corrosion.

Anodized Aluminum Surface Care

How to clean and protect anodized aluminum components.

Powder Coated Aluminum Maintenance

Care for powder coated aluminum frames and parts.

Upholstery, Canvas, and Enclosures Care

Cleaning and maintaining vinyl upholstery, canvas, and enclosures.

Vinyl Upholstery Cleaning Tips

Methods for cleaning vinyl upholstery and avoiding damage.

Canvas and Side Curtains Maintenance

How to clean and store canvas and clear vinyl curtains.

Cabin Interior Cleaning

General cleaning procedures for the boat's interior.

Corian Surface Care and Repair

How to clean and repair Corian countertops.

Bilge and Engine Compartment Maintenance

Keeping the bilge and engine room clean and protected.

Engines Maintenance Procedures

Importance of following engine maintenance schedules and procedures.

Drainage System Maintenance Tasks

Routine cleaning and testing of drains, pumps, and thru-hull valves.

Chapter 14: Seasonal Maintenance

Lay-up and Storage Procedures

Steps for preparing the boat for extended storage.

Before Hauling the Boat

Tasks to perform before lifting the boat for storage.

Boat Lifting and Slinging Safety

Proper techniques and safety precautions when lifting the boat.

Supporting the Boat for Storage

Methods for properly blocking and supporting the boat during storage.

Preparing Boat for Storage

Final steps for securing the boat, opening compartments, and cleaning.

Winterizing Freshwater System

Complete draining and protection of the freshwater system for winter.

Winterizing Raw Water System

Draining and protecting raw water systems for winter.

Winterizing Engine and Generator Raw Water

Specific winterizing steps for engine and generator raw water systems.

Winterizing Marine Toilet

Procedures for winterizing the marine toilet and holding tank.

Winterizing Air Conditioner and Freezer

Steps to winterize AC and freezer seawater systems.

Winterizing Bilge and Seacocks

Winterizing the bilge area and seacocks.

Winterizing Hard Top Components

Winterizing drain holes in the hard top and tower legs.

Special Notes Prior To Winter Storage

Important considerations for outdoor storage and cover usage.

Recommissioning the Boat After Storage

Steps to take to prepare the boat for use after winter lay-up.

Reactivating The Boat After Storage

Procedures for recommissioning systems after storage.

Appendix A: Schematics

120-Volt AC Breakers Diagram

Schematic showing AC breaker panel layout and circuit assignments.

12-Volt DC Breakers Diagram

Schematic illustrating the DC breaker panel layout and circuit functions.

Helm Switch Panel Schematic

Diagram of the helm switch panel and its controls.

Helm DC Breaker Panel Schematic

Diagram of the helm DC breaker panel layout.

Aft Deck Panel Schematic

Diagram of the aft deck panel components and connections.

AC Wire Code Reference

A list correlating AC wire numbers with their functions.

DC Wire Code (Number) Reference

A list correlating DC wire numbers with their circuits and functions.

DC Wiring (Function) Reference

A list detailing DC wire functions based on color/stripe codes.

Overhead Layout Diagram

A top-down view illustrating the layout of interior and exterior features.

Side Profile Diagram

A side view illustrating the boat's profile and key dimensions.

Trailer Support Information

Diagrams and notes regarding proper trailer support for the boat.

Appendix C: Float Plan

Float Plan Form Completion Guide

Instructions and fields for filling out a float plan for safety.

Appendix D: Boating Accident Report

Boating Accident Report Form

The official form for reporting boating accidents, with detailed sections.

Appendix E: Glossary of Terms

Appendix F: Troubleshooting Guide

Control Systems Troubleshooting

Common problems and solutions for steering and control systems.

Performance Problems Troubleshooting

Solutions for issues like sluggishness, loss of RPM, or vibration.

Engine Problems Troubleshooting

Causes and solutions for engine starting, overheating, charging, and power issues.

Accessory Problems Troubleshooting

Troubleshooting for problems with accessories like AC, bilge pumps, and alarms.

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