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Western Auto AYP9187B89 Series User Manual

Western Auto AYP9187B89 Series
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Western Auto
Operation and Service Instructions
Wizard Lawn Tractor
Stock Number
93-9187-1
Model Number
AYPS187B89: p _Dr.
Factory Number
9187B89
Thank you for purchasing an American-built product.
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Western Auto AYP9187B89 Series Specifications

General IconGeneral
BrandWestern Auto
ModelAYP9187B89 Series
CategoryLawn Mower
LanguageEnglish

Summary

Safety Rules

General Operation

Rules for safe operation of the tractor.

Slope Operation

Precautions and guidelines for mowing on slopes.

Children

Warnings about the presence and safety of children.

Service Safety

Safety precautions during maintenance and repair.

Product Specifications

Warranty Information

Contents of Hardware Pack

Assembly Instructions

Tools Required for Assembly

List of tools needed for assembling the tractor.

Remove Tractor from Carton

Instructions for unpacking the tractor from its shipping carton.

Before Rolling Tractor Off Skid

Steps to prepare the tractor before removing it from the skid.

Attach Steering Wheel

Guide for attaching the steering wheel to the tractor.

Install Steering Wheel

Instructions for installing the steering wheel assembly.

Roll Tractor Off Skid

Procedures for safely rolling the tractor off its shipping skid.

How to Set Up Your Tractor

General steps for setting up the tractor after unpacking.

Connect Battery

Procedures for connecting the tractor battery.

Install Seat

Instructions for installing and adjusting the tractor seat.

Assemble Gauge Wheels to Mower Deck

Steps to attach and adjust mower deck gauge wheels.

Install Mulcher Plate

Instructions for installing the mulcher plate onto the mower deck.

Convert to Bagging or Discharging

Steps to switch between mowing modes (bagging/discharging).

Check Tire Pressure

Ensuring tires are properly inflated for optimal performance.

Check Deck Levelness

Procedure to check and adjust mower deck levelness.

Check Belt Position

Verifying correct routing and tension of drive belts.

Check Brake System

Verifying the proper adjustment and function of the brake system.

Assembly Checklist

A final checklist before operating the newly assembled tractor.

Operation Guide

Know Your Tractor

Familiarizing the operator with tractor controls and their functions.

How to Use Your Tractor

General guidance on operating the tractor safely and effectively.

Set Parking Brake

Instructions for engaging and disengaging the parking brake.

Stopping Procedures

Procedures for safely stopping the mower blades, ground drive, and engine.

Use Throttle Control

Proper use of the throttle control for engine speed and battery charging.

Use Choke Control

Guidance on using the choke for starting cold engines.

Move Forward and Backward

How to control the tractor's movement using the motion control lever.

Adjust Mower Cutting Height

Steps to adjust the mower's cutting height for desired grass length.

Operate Mower

Steps for operating the mower attachment.

Stop Mower Blades

How to disengage the mower blades.

Operate on Hills

Specific instructions for operating the tractor on inclines.

Transport Tractor

Guidelines for safely transporting the tractor.

Before Starting Engine

Pre-start checks and procedures for the engine.

Check Engine Oil Level

Procedure to check the engine oil level before starting.

Add Gasoline

Instructions for adding fuel to the tractor's tank.

Start Engine

Detailed steps for starting the tractor engine.

Warm Weather Starting

Specific starting procedures for warm ambient temperatures.

Cold Weather Starting

Specific starting procedures for cold ambient temperatures.

Transmission Warm Up

Procedure to warm up the transmission in cold weather.

Purge Transmission

Procedure to remove air from the transmission system.

Mowing Tips

Advice for optimal mowing performance and results.

Mulching Mowing Tips

Specific advice for effective grass mulching.

Customer Responsibilities

Maintenance Schedule

A schedule for regular maintenance tasks for the tractor.

General Recommendations

General advice for maintaining the tractor and its warranty.

Lubrication Chart

A chart detailing lubrication points and types for the tractor.

Tractor Maintenance

Responsibilities related to the tractor's maintenance and care.

Brake Operation Checks

Customer responsibilities regarding brake system checks and adjustments.

Tire Maintenance

Responsibilities for maintaining proper tire pressure and care.

Blade Care

Guidelines for maintaining mower blades, including sharpening and replacement.

Battery Maintenance

Customer responsibilities for battery maintenance and charging.

Clean Battery and Terminals

Procedures for cleaning battery terminals and ensuring connections.

V-Belts Maintenance

Maintenance responsibilities for the tractor's V-belts.

Transaxle Cooling

Responsibility for keeping the transaxle cooling system clean.

Transaxle Pump Fluid

Information on transaxle fluid maintenance requirements.

Engine Maintenance

Responsibilities related to engine maintenance and care.

Engine Lubrication

Guidance on engine lubrication and oil selection.

Change Engine Oil

Detailed instructions for changing the engine oil.

Air Filter Service

Procedures for servicing and cleaning the air filter system.

Clean Air Screen

Instructions for cleaning the engine's air intake screen.

Clean Air Intake/Cooling Areas

Ensuring engine cooling areas are kept clean.

Muffler Inspection

Inspection and maintenance of the muffler and spark arrester.

Spark Plug Replacement

Guidelines for replacing spark plugs for optimal engine performance.

Engine Oil Filter Replacement

Instructions for replacing the engine oil filter.

In-line Fuel Filter Replacement

Procedures for replacing the in-line fuel filter.

General Cleaning

General cleaning instructions for the tractor.

Service and Adjustments

Tractor Service

Service and adjustment procedures for the tractor itself.

Remove Mower

Instructions for removing the mower deck from the tractor.

Install Mower

Procedures for installing the mower deck onto the tractor.

Level Mower Housing

Steps to ensure the mower deck is properly leveled.

Replace Mower Blade Drive Belt

Instructions for replacing the mower blade drive belt.

Adjust Brake

Procedures for adjusting the tractor's braking system.

Replace Motion Drive Belt

Instructions for replacing the motion drive belt.

Adjust Motion Control Lever

Steps for adjusting the motion control lever linkage.

Check Front Wheel Toe-In

Procedure to check and adjust front wheel alignment.

Front Wheel Camber

Information on front wheel camber adjustment (or lack thereof).

Transmission Removal/Replacement

Guidance on removing and reinstalling the transmission.

Adjust Steering Wheel Alignment

How to align the tractor's steering wheel.

Front Wheel Toe-In Adjustment

Adjustment for front wheel toe-in alignment.

Start Engine with Weak Battery

Procedures for starting the tractor with a weak battery using jumper cables.

Replace Headlight Bulb

Steps to replace a burnt-out headlight bulb.

Interlocks and Relays

Troubleshooting and checking the tractor's electrical interlocks and relays.

Replace Fuse

Instructions for replacing a blown fuse in the tractor's electrical system.

Remove Hood and Grill Assembly

Steps to remove the tractor's hood and grill.

Engine Service and Adjustments

Service and adjustment procedures specific to the engine.

Adjust Throttle Control Cable

How to adjust the throttle control cable for proper operation.

Adjust Choke Control

Steps for adjusting the choke control cable.

Adjust Carburetor

Information regarding carburetor adjustment or service.

Storage Procedures

Tractor Storage Preparation

Procedures for preparing the tractor for storage.

Battery Storage

Instructions for storing the tractor's battery properly.

Engine Storage Preparation

Engine preparation for storage, including fuel and oil.

Fuel System Storage

Steps to prepare the fuel system for storage to prevent gumming.

Engine Oil for Storage

Procedures for draining and refilling engine oil for storage.

Cylinder Storage Preparation

Preparing engine cylinders for long-term storage.

Other Storage Tips

Additional storage tips and precautions for the tractor.

Troubleshooting Points

Will Not Start

Causes and corrections for the engine failing to start.

Hard to Start

Reasons for difficult engine starting and solutions.

Engine Will Not Turn Over

Troubleshooting for when the engine starter fails to engage.

Engine Clicks But Will Not Start

Diagnosing why the engine clicks but won't start.

Loss of Power

Causes and fixes for reduced engine power or performance.

Excessive Vibration

Identifying causes of excessive vibration and their remedies.

Engine Continues to Run When Operator Leaves Seat

Troubleshooting the safety interlock system.

Poor Cut - Uneven

Diagnosing and fixing causes of an uneven grass cut.

Mower Blades Will Not Rotate

Troubleshooting why the mower blades are not turning.

Poor Grass Discharge

Causes and solutions for issues with grass discharge.

Headlights Not Working

Troubleshooting steps for non-functional headlights.

Battery Will Not Charge

Diagnosing and fixing battery charging problems.

Loss of Drive

Troubleshooting issues related to the tractor's drive system.

Engine Backfires

Identifying and correcting engine backfiring when turning off.

Schematic Diagram

Repair Parts Information

Electrical System Parts

Diagrams and part lists for the tractor's electrical system components.

Chassis and Enclosures Parts

Diagrams and part lists for the tractor's chassis and body panels.

Drive System Parts

Diagrams and part lists for the tractor's drive system components.

Steering Assembly Parts

Diagrams and part lists for the tractor's steering mechanism.

Mower Deck Parts

Diagrams and part lists for the mower deck assembly.

Hydro Transaxle Parts

Diagrams and part lists for the tractor's hydro transaxle unit.

Briggs & Stratton Engine Parts

Diagrams and part lists for the Briggs & Stratton engine components.

Suggested Guide for Sighting Slopes

How and Where to Order Parts

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