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OSD 6-91-067
Westfalia OSD 6-91-067 User Manual
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Mechanical Separation
Division
Westfalia Separato
r
Mineraloil Systems GmbH
Instruction Manual and
Parts List
No.:
2058-9001-101
Edition:
0506
Designation:
Mineral oil centrifuge with self-cleaning bowl
Model:
OSD 6-91-067
2
Table of Contents
Default Chapter
5
Table of Contents
5
1 Safety Precautions
9
Correct Usage
10
Safety Markings
10
Safety Markings and Their Meaning
11
Basic Operating Principles
14
Bowl Speed and Product
14
Demands Relating to Service Personnel and Spare Parts
15
Operations on the Separator
16
Assembly
16
Electrical Appliances
18
Before Start-Up
18
Starting
21
Shut-Down and "Emergency-Off
23
Maintenance and Repair
24
Corrosion
27
Erosion
28
The Health Hazards Involved When Handling Heavy Oils and Lube Oils
30
Code of Practice and Personal Protective Measures
30
2 Machine Description
31
Dimensioned Drawing of the Separator
32
Section through Separator
34
General
35
Osd
35
Main Components of the Separator
38
Bowl
39
Bowl Hydraulic System
40
Centripetal Pump
43
Sensing Liquid Pump
44
Drive
45
The Regulating Ring
46
Determining the Size of the Regulating Ring with the Aid of the Diagram
46
Determining the Regulating Ring by Experiment
48
Technical Data
50
3 Operation
53
Technical Information
54
Notes on Separation
54
General Information on Bowl Ejection
54
Before Start-Up
56
Before the First Start-Up
56
Before Every Start-Up
56
Starting the Separator
57
Monitoring of Operation
57
Setting the Separation Time
58
Mathematical Calculation
58
Ejecting the Bowl
59
Shutting down the Separator
60
Trouble Shooting
62
Bowl Faults
64
4 Installation - Maintenance - Repair
71
Installation of the Separator
72
Transporting the Separator
74
Installing the Separator
75
Motor
76
Direction of Rotation of the Bowl
77
Speed and Starting Time of the Bowl
78
Maintenance and Lubrication
80
Maintenance Schedule
80
Hoses and Hose Pipes
83
Lubrication
84
Lubrication Chart
86
Table of Lubricating Oils
88
Comments on Table of Lubricating Oils for Separators from Westfalia Separator
89
Bowl
90
Dismantling the Bowl
92
Cleaning the Bowl
102
Cleaning the Frame
103
Cleaning the Strainer and the Operating Water Feeding System
103
Important Instructions
104
Assembling the Bowl
106
Replacing the Polyamide Gasket in the Annular Piston
119
Replacing the Polyamide Gasket (Bowl Top)
121
Reworking the Sliding Piston
123
Closing the Hood
125
Motor and Centrifugal Clutch
127
Drive
128
Important Instructions
130
Removing the Drive Belt and Spindle Assembly
132
Dismantling the Spindle Assembly
136
Removing the Centrifugal Clutch
138
Fitting the Spindle Assembly
142
Fitting the Centrifugal Clutch
144
Fitting the Motor
149
Height Adjustment
152
Bowl Height
152
Centripetal Pump Clearance
153
Final Checks after Assembling the Separator
155
Before a Long-Term Shut-Down of the Separator
155
Before Restarting
156
Standard Tools
158
5 Accessories
161
Solenoid Valve Block
162
Pressure Switch
164
6 Parts List
167
Guide to Ordering Spare Parts
169
Set of Plates
171
Frame, Compl
173
Brake Bolt, Complete
174
Solenoid Valve Block, Complete
175
Solenoid Valve Block, Compl
176
Drive, Complete
179
Clutch Shoes
179
Set of Drive Parts - 50 Hz
180
Set of Drive Parts - 60 Hz
180
Spindle, Complete - 50 Hz
183
Spindle, Complete - 60 Hz
183
Centrifugal Clutch, Complete
185
Bowl, Complete
187
Disk Stack, Complete
188
Centripetal Pump, Compl
189
Hood, Complete
191
Retaining Bracket, Compl
192
Water Feed Line, Compl
193
Valve, Complete
194
Corrugated Hose, Compl
195
Set of Tools and Accessories
197
Lubricants (Hazardous Materials!)
197
Set of Spare Parts "Bowl/Hood" (Operation: 1 Year or 8000 Hours)
199
Set of Spare Parts "Drive" - 50 Hz (Operation: 1 Year or 8000 Hours)
201
Set of Spare Parts "Drive" - 60 Hz (Operation: 1 Year or 8000 Hours)
201
Set of Spare Parts "Drive" - 50 Hz (Operation: 2 Years or 16000 Operating Hours)
203
Set of Spare Parts "Drive" - 60 Hz (Operation: 2 Years or 16,000 Operating Hours)
203
4
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Westfalia OSD 6-91-067 Specifications
General
Brand
Westfalia
Model
OSD 6-91-067
Category
Water Filtration Systems
Language
English
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