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Westinghouse PS-1002 User Manual

Westinghouse PS-1002
36 pages
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Westinghouse PS-1002 Specifications

General IconGeneral
BrandWestinghouse
ModelPS-1002
CategoryTransformer
LanguageEnglish

Summary

1. INTRODUCTION

2. RECEIVING

2.1 Drawings and Documents

Review shipping papers and associated documents upon receipt.

2.3 Tank Pressure

Check tank pressure for positive or negative readings.

2.4 Detail Parts

Check all detail parts against the packing list for shortages and inspect crates.

2.2 External Inspection

Inspect transformer, packages, and parts for shipping damage and shortages.

2.5 Internal Inspections

Perform internal inspection if tank damage, broken bushings, or tap changer issues are suspected.

3. HANDLING

3.1 Tilting

Handle transformers upright, limiting tilt to 15 degrees to prevent damage.

3.2 Lifting

Use only provided lifting hooks or eyes on the tank wall for proper handling.

3.3 Jacking

Use only designated jacking areas for lifting the transformer.

4. STORAGE PRIOR TO ENERGIZING

4.1 Temporary Storage in Nitrogen Without Liquid

Store in nitrogen for up to 3 months with positive gas pressure.

4.2 Storage in Liquid

Store assembled on a solid, level foundation, preferably with dry air/nitrogen pressure.

4.3 Separate Storage of Unmounted Accessories

Store bushings and accessories in a clean, dry indoor place.

5. ACCESSORIES AND COMPONENTS

5.3 Transformer Nameplate

Provides essential identification and operational data for the transformer.

5.4 Liquid Level Gauge

Indicates the transformer's liquid level with a floatarm and pointer.

5.5 Liquid Temperature Gauge

Simulates the hottest spot temperature of transformer windings.

5.6 Pressure-Vacuum Gauge

Indicates the gas space pressure within the transformer tank.

5.7 Pressure Relief Device

Vents excess internal pressure automatically to prevent tank rupture.

5.8 Winding Temperature Gauge

Simulates the hottest spot temperature of the transformer windings.

5.10 Sudden Pressure Relay

Detects rapid internal pressure rises, indicating a fault.

5.11 Transformer Cooling Fans

Enhance cooling for increased transformer loads; require maintenance.

5.12 Tap Changer

Allows voltage ratio changes on a de-energized transformer.

5.13 Bushings

Provide electrical insulation and connections for conductors passing through the tank.

5.13.1 Cover-Mounted 25 KV Class and Below

Describes bulk-type bushings for lower voltage classes.

5.13.2 Cover-Mounted Above 25 KV Class

Details outdoor condenser bushings for higher voltage classes.

5.13.3 Wall Mounted Bushings 2.5 KV - 25 KV Class

Covers cast resin bushings used for wall mounting in lower voltage classes.

5.14 Lightning Arresters

Protects the transformer from lightning and switching surges.

5.15 Current Transformers

Monitor current levels and are mounted inside the transformer tank.

6. INSTALLATION

6.1 Precautions

Emphasizes safety practices for installation, including grounding and fire safety.

Avoiding Transformer Damage

Guidelines to prevent damage during tank opening and internal work.

6.2 Location and Mounting

Specifies requirements for foundation, levelness, ventilation, and accessibility.

6.3 Assembly

Procedures for assembling components, with safety precautions for opening the tank.

6.4 Filling in the Field

Instructions for filling the transformer with liquid under vacuum.

6.5 Air Terminal Chamber and Switchgear Adapter Installation

Details installation of terminal chambers and switchgear adapters.

6.6 Preparation for Energization

Crucial checks and tests before energizing the transformer.

7. OPERATION

7.1 Basic Transformer Theory

Explains the fundamental principles of electrical power transformers.

7.2 Operation Instructions

Guidelines for proper operation, voltage, ambient temperature, and loading.

7.3 Inherent Hazards

Highlights dangers associated with transformer operation, including voltage and pressure.

8. MAINTENANCE

8.1 Maintenance Schedule

Recommends periodic tests and inspections to ensure normal operation.

8.2 Sampling of Insulating Liquid

Procedures for obtaining and testing insulating liquid samples.

8.3 Drying of Transformer

Methods for drying windings and insulation using circulating current.

8.4 Vacuum Filling of Transformer

Detailed steps for vacuum treatment and liquid filling operations.

8.5 Vacuum Equipment and Procedures

Requirements for vacuum pumps and measurement instruments.

8.6 Ventilation of Tank

Procedures for ventilating the tank, specifying dry air or nitrogen use.

8.7 Gaskets

Information on gasket types and replacement procedures.

8.8 Finish

Instructions for refinishing the transformer's paint.

8.9 Additional Maintenance Instructions

Provides references to further maintenance leaflets.

9. REPAIR

9.5 ALWAYS DE-ENERGIZE THE TRANSFORMER WHEN ANY REPAIRS ARE MADE.

Critical safety rule: always de-energize before making repairs.

9.7 A damaged oil thermometer or liquid level gauge bezel can be replaced...

Describes replacement of specific gauges without breaking the pressure seal.

9.8 Some devices can be replaced only after the transformer has been de-energized and then de-pressurized.

Lists devices requiring de-energization and depressurization for replacement.

9.11 Tank leaks must be repaired immediately to prevent serious damage...

Emphasizes immediate repair of tank leaks to prevent damage and hazards.