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Whelen Engineering Company IPS 400 User Manual

Whelen Engineering Company IPS 400
44 pages
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IPS 400/800
IN-PLANT PERSONNEL WARNING SYSTEM
Product Manual
R
IPS
SYSTEM
PIONEERS IN WARNING SIGNALS
ENGINEERING COMPANY, INC
Route 145, Winthrop Rd., Chester, CT 06412-0684
Tel.: (800) 63SIREN

Table of Contents

Questions and Answers:

Whelen Engineering Company IPS 400 Specifications

General IconGeneral
Output Voltage12 VDC
Enclosure MaterialAluminum
Output Current10A per output
Operating Temperature-40°C to +70°C (-40°F to +158°F)
ProgrammabilityYes

Summary

Introduction to the IPS System

Introduction to the IPS

Provides information on the operation, installation, and maintenance of the Whelen In-Plant Personnel Warning System (IPS).

Using This Manual

Explains the manual's structure and content, focusing on the control cabinet and optional components.

IPS Controller Description

Controller System Description

General description of the IPS siren controller, including theory, operation, and power requirements.

Physical Description of the IPS

Details the physical layout of the IPS cabinet, its compartments, and housed electronic modules.

Operational Description of the IPS

Describes how the IPS system operates, including activation methods, timing, and signal characteristics.

System Activation/Control Methods

Explains local and remote control methods for the IPS, including landline and radio transmission.

Timing Selection and Duration

Details how the ESC-864 controller manages activation timing and duration for warning signals.

Audio Characteristics of Warning Signals

Provides information on the frequency and sweep rates of IPS warning signals and tones.

Specifications for the IPS System

General Specifications

Lists key physical, electrical, and environmental specifications for the IPS control cabinet.

Module Descriptions

IPS Module Descriptions Overview

Provides an overview of the individual electronic modules that comprise an IPS system.

ESC-864 Controller

Details the ESC-864 controller, the microprocessor core of the IPS, and its functions.

Local Controls and LED Indicators

Describes the controls and indicators available on the front panel of the ESC-864 controller.

Power Amplifier Operation

Explains the function and operation of the power amplifiers within the IPS system.

Speaker Configurations

Details how IPS power amplifiers connect to various speakers and common arrangements.

ESC-864 Controller Circuit Board

Details the ESC-864 controller circuit board, its functions, and DTMF processing.

Tone Generator Module

Describes the tone generator module, responsible for siren tones and PA audio processing.

Digital Voice Module (Option)

Explains the optional digital voice module for storing and transmitting prerecorded messages.

Landline or RF Link Interfaces (Options)

Covers optional interfaces for remote control via landline or RF link using DTMF protocol.

DTMF Formats

Defines the DTMF formats used for activation commands and status responses.

System Driver Board

Describes the functions of the System Driver Board, including audio distribution and silent test operation.

Battery Charger Operation

Explains the function and operation of the IPS battery charger.

Batteries for the IPS System

Details the types and specifications of batteries used in the IPS system.

Radio Receiver/Transceiver (Option)

Describes the optional radio receiver/transceiver for remote communication.

Local Microphone Input and Volume Control

Explains the local microphone jack and volume control for PA announcements.

System Diagnostics

Details the diagnostic capabilities of the IPS system and information provided.

Installation of the IPS System

Installation Instructions

Outlines the steps for installing the IPS system, including site selection and wiring.

Site Selection for IPS Installation

Provides guidance on choosing an optimal location for the IPS system, considering various factors.

Receiving and Unpacking the IPS

Instructions for receiving and unpacking the IPS system components.

Installation of the IPS Cabinet

Details the process for mounting the IPS cabinet, including flange specifications and weight.

Installation of the Type C Cabinet

Specific instructions for installing the Type C cabinet, including its weight and mounting details.

Conduit Openings for IPS Cabinet

Guides the installer on creating conduit openings for speaker wires, AC service, and antenna cables.

AC Wiring Procedure

Details the procedure for connecting the AC power service to the IPS control cabinet.

Speaker Wiring

Explains how to connect speaker audio signals to the System Driver Board and terminal blocks.

Radio Option Installation

Provides instructions for installing the radio option, including antenna placement and coax protector.

Batteries for the IPS System

Battery Installation

Describes the installation of batteries into the IPS system, noting differences between IPS-400 and IPS-800.

Battery Connections

Details the correct procedure for connecting the positive and negative terminals of the batteries.

Controller Programming

ESC 864 Controller Programming

Covers user-programmable features of the ESC-864 controller, including E²PROM and DIP switch settings.

User EPROM Programming

Explains how user programming is accomplished using a Whelen MDK-864 diagnostic keyboard.

ESC 864 Encoding/Decoding Parameters

Details parameters for remote activation and status reporting, including Area Code and Address Code.

Warning Tone Timer Programming

Describes how the ESC-864 board determines run time duration for siren tones and PA announcements.

DIP Switch Programming

Explains the function of the ESC-864's eight-position dip switches for controlling system settings.

Testing & Troubleshooting

System Testing and Troubleshooting

Covers operational checkout procedures and fault-isolation techniques for the IPS system.

Initial Operational Checkout

Lists procedural activities for verifying basic system operation, including batteries, AC service, and functional observation.

System-Level Faults and Troubleshooting Procedures

Provides a table correlating faults with isolation procedures and corrective actions for system-level issues.

IPS Remote Activation Faults

Guides troubleshooting for faults related to remote activation via RF link and landline.

Component Replacement

Replacement Procedures

Covers module-level repair recommendations and procedures for replacing key components like the controller and amplifier.

ESC 864 Controller Replacement

Details the step-by-step process for replacing the ESC-864 controller module.

System Driver Board Replacement

Explains how to replace the System Driver Board, including wire labeling.

Power Amplifier Replacement

Provides instructions for removing and installing the power amplifier modules.

Battery Charger Replacement

Describes the procedure for replacing the battery charger module.

Routine Inspection

Routine Inspection Procedures

Outlines procedures for routine inspection of the IPS cabinet, cables, and connectors.

Siren Command Definitions

Command Definitions

Lists commands and their corresponding functions for controlling the IPS siren system.

Siren Command Response Structure

Command Response Structure

Details the command (CMD) and response structure for various siren functions.

Remote Siren Response Definitions

Status Byte Breakdown

Explains the meaning of each bit within the status byte for remote siren responses.

Instant Status Breakdown

Details how instant status responses are generated and how dip switches affect their behavior.

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