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WURM DCC-XP V6 - User Manual

WURM DCC-XP V6
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DCC-XP V6
Rack control
with integrated condensation pressure control
DCC-XP_V6.5.0_PI_2021-08_EN Subject to technical changes Page 1 of 4
Front view
Features
4 capacity steps for different compressor types:
- Equally or unequally graduated compressors
- 1-, 2- or 3-step compressors
- With or without cylinder lift
- Same compressors with a constant compressor via CFU
Extendable by 4 capacity steps with one additional DCC-XP
Compressor downtime monitoring and rack downtime monitoring
Base load change according to run time and switching frequency
Operating hours counter for each compressor step
Peak load shedding and Fastreturn
Operating mode for controlling compressor output through voltage input
Suction pressure increase through switch contact
Constant condensation pressure control by speed regulator or ADC multiple
contact switch
Cyclical forced start-up for condenser fans
Peak load limiting
Temperature sensor TRK277/7 PLUS for outside temperature guided
condensation setpoint, for suction gas monitoring or temperature
documentation, with/without failure monitoring as desired
Display of current operating status of the refrigeration plant
Direct connection of a CAN-USB to the service socket
Connection to the Wurm system via Wurm CAN communication bus (C-BUS)
and FRIGODATA XP
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Overview

The DCC-XP V6 is a rack control unit with integrated condensation pressure control, designed for refrigeration plants. It is a versatile device that can manage various compressor types and configurations, offering extensive control and monitoring capabilities.

Function Description

The DCC-XP V6 serves as a central control unit for refrigeration racks, specifically designed to manage compressor output and condensation pressure. It supports a range of compressor configurations, including 1-, 2-, or 3-step compressors, with or without cylinder lift, and equally or unequally graduated compressors. It can also manage compressors with a constant compressor via a Compressor Frequency Unit (CFU). The device is extendable by an additional DCC-XP unit to support up to 8 capacity steps.

A key feature is its integrated condensation pressure control, which can be managed by a speed regulator or an ADC multiple contact switch. This allows for precise control of the condensation pressure, contributing to energy efficiency and stable plant operation. The device also supports outside temperature-guided condensation setpoint control using a TRK277/7 PLUS temperature sensor.

The DCC-XP V6 monitors and controls various operational parameters, including compressor downtime, rack downtime, and base load changes based on run time and switching frequency. It includes an operating hours counter for each compressor step, enabling effective maintenance planning.

For enhanced plant stability and safety, the device incorporates features like peak load shedding and fast return, which help manage sudden changes in load. It can also control compressor output through a voltage input and allows for suction pressure increase via a switch contact. Cyclical forced start-up for condenser fans and peak load limiting are also supported.

The device provides a clear display of the current operating status of the refrigeration plant, making it easy for service technicians to monitor performance. It integrates seamlessly into the Wurm system via the Wurm CAN communication bus (C-BUS) and FRIGODATA XP, allowing for comprehensive plant management and data logging.

Important Technical Specifications

Power Supply: 230V~, +10% / -15%, 5VA approx. Pressure Sensor:

  • po: -0.5...7bar (corresponds to 4...20mA)
  • pc: 0...25bar (corresponds to 4...20mA) Temperature Sensor: TRK277/7 PLUS Control Input: 0...10V= (for output control in voltage control operating mode) Digital Inputs: Inputs for floating contacts:
  • 1 x setpoint increase (∆To)
  • 1 x Fastreturn (FR)
  • 2 x peak load shedding (I and II), of which 1 x multifunctional input (II) Output Relay: 4 x normally open contact, 230V~, 4(2)A, rated voltage 230V~ Analogue Output: 0...10V=, non-isolated, max. load 10mA, for connection of ADC (multiple contact switch), speed regulator or frequency converter for condensation pressure control. Central Unit: Single-chip microcomputer, data memory. Communication: 3-wire CAN bus interface with integrated power supply, galvanically isolated, service socket. Dimensions (WxHxD): 106 x 90 x 58mm (DIN 43880). Fastening: Top-hat rail TH 35-15 or TH 35-7.5 (DIN EN 60715). Ambient Temperature: Operation: 0...+55°C, storage: -25...+70°C. Weight: About 450g. CE Conformity: 2014/30/EU (EMC Directive), 2014/35/EU (Low Voltage Directive). EAC Conformity: TR CU 004/2011, TR CU 020/2011. RoHS: RoHS II. Cable Length (Data Lines):
  • Up to 100m: 2x2x0.8ø standard telephone lines (0.75mm² cross-section). Shielding must be grounded in the control cabinet.
  • 100m to 400m: Shielded lines with braided sheathing (1.5mm² cross-section).

Usage Features

The DCC-XP V6 is designed for ease of installation and operation. It is suitable for top-hat rail installation and can be positioned next to other devices without gaps, making it ideal for integration into fuse boxes or control cabinets. The device features a user-friendly menu for configuring various parameters, including compressor settings, condenser control, P-band, start-up voltage, refrigerant type, and address.

The display provides real-time information on active values for both suction (To) and condensation (Tc) temperatures, as well as their respective setpoints. It also shows the current operating mode and allows for easy navigation through the menu.

For data communication, the device offers a direct connection of a CAN-USB to the service socket, simplifying diagnostics and configuration. The robust CAN bus interface ensures reliable communication within the Wurm system.

The device's ability to manage different compressor types and configurations, along with its extendability, makes it highly adaptable to various refrigeration plant requirements. The inclusion of features like base load change based on run time and switching frequency, and peak load shedding, allows for optimized plant performance and energy management.

Maintenance Features

The DCC-XP V6 incorporates several features to aid in maintenance and troubleshooting. It includes compressor downtime monitoring and rack downtime monitoring, which can help identify potential issues early. The operating hours counter for each compressor step provides valuable data for scheduling preventive maintenance and assessing component lifespan.

The device's self-monitoring capabilities, including monitoring of connected sensors, data memory, and the microcomputer, ensure reliable operation and alert technicians to any internal faults. The clear display of the current operating status allows for quick assessment of the plant's health.

For diagnostics and service, the direct CAN-USB connection to the service socket simplifies data retrieval and parameter adjustments. The device's robust design and adherence to CE and EAC conformity standards ensure durability and safety.

In case of a fault, the device should be taken out of operation and sent for repair with an exact description of the issue. It is crucial to follow safety guidelines, such as switching off power to the entire plant before any installation, wiring, or removal work, and ensuring that only qualified electricians perform wiring tasks. The documentation also provides a Wurm Infocenter and paperless info resources for additional support and information.

WURM DCC-XP V6 Specifications

General IconGeneral
BrandWURM
ModelDCC-XP V6
CategoryController
LanguageEnglish

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