Xerox WorkCentre 5225 Service Manual

February, 2008
4-2
WorkCentre 5225, 5230
Launch Version
Repairs and Adjustments
REP 16.2.2 Front Cover Assembly ................................................................................. 4-134
REP 16.2.3 Rear Upper Cover........................................................................................ 4-135
REP 16.2.4 Rear Lower Cover........................................................................................ 4-135
REP 16.2.5 Eject Cover .................................................................................................. 4-136
REP 16.2.6 Foot Cover................................................................................................... 4-139
REP 16.2.7 Stacker Lower Cover ................................................................................... 4-139
REP 16.2.8 Stacker Upper Cover ................................................................................... 4-140
REP 16.2.9 Stack Height Sensors 1 and 2 ..................................................................... 4-140
REP 16.2.10 Sub Paddle Solenoid Assembly................................................................. 4-141
REP 16.2.11 Finisher Stapler Move Motor...................................................................... 4-141
REP 16.2.12 Finisher Stapler Assembly......................................................................... 4-143
REP 16.2.13 Compiler Tray Assembly............................................................................ 4-144
REP 16.2.14 Folder Knife Assembly............................................................................... 4-154
REP 16.2.15 Stacker Elevator Motor .............................................................................. 4-155
REP 16.2.16 Stacker Tray .............................................................................................. 4-155
REP 16.2.18 Eject Belt.................................................................................................... 4-156
REP 16.2.19 Eject Motor Assembly................................................................................ 4-156
REP 16.2.21 Finisher PWB............................................................................................. 4-157
REP 16.2.22 Finisher LVPS............................................................................................ 4-157
REP 16.2.23 Eject Motor................................................................................................. 4-158
REP 16.2.24 Front/Rear Tamper Motor.......................................................................... 4-158
REP 16.2.25 Front/Rear Tamper Home Sensors ........................................................... 4-159
REP 16.2.26 Compiler No Paper Sensor........................................................................ 4-159
REP 16.2.27 Front/Rear Carriage Assembly .................................................................. 4-160
REP 16.3.1 Booklet PWB................................................................................................ 4-161
REP 16.3.2 Booklet Maker Assembly ............................................................................. 4-162
REP 16.3.3 Booklet Front Cover..................................................................................... 4-164
REP 16.3.4 Booklet Rear Cover ..................................................................................... 4-165
REP 16.3.5 Booklet Top Cover....................................................................................... 4-167
REP 16.3.6 Booklet PWB Cover..................................................................................... 4-167
REP 16.3.7 Booklet Left Cover ....................................................................................... 4-168
REP 16.3.8 Booklet Front/Rear Stapler .......................................................................... 4-168
REP 16.3.9 Booklet Stapler Move Motor ........................................................................ 4-170
22. A Finisher
REP 22.1 A-Finisher ....................................................................................................... 4-173
REP 22.3.1 Paddle Belt .................................................................................................. 4-175
REP 22.3.2 Sub Paddle Solenoid ................................................................................... 4-177
REP 22.4.1 Exit Roll Assembly....................................................................................... 4-179
REP 22.4.2 Staple Assembly.......................................................................................... 4-181
REP 22.4.3 Set Clamp Home Sensor............................................................................. 4-182
REP 22.4.4 Exit Roll Assembly....................................................................................... 4-184
REP 22.5.1 Pinch Roll..................................................................................................... 4-186
REP 22.5.2 Finisher Entrance Sensor ............................................................................ 4-186
REP 22.5.3 Compile Exit Sensor.................................................................................... 4-188
REP 22.5.4 Main Paddle Shaft Assembly....................................................................... 4-189
REP 22.5.5 Lower Chute Assembly................................................................................ 4-191
REP 22.6.1 ENT Roll Assembly...................................................................................... 4-194
REP 22.6.2 Upper Chute Assembly................................................................................ 4-196
REP 22.7.1 Finisher Control PWB .................................................................................. 4-197
REP 22.8.1 Stacker Tray Assembly................................................................................ 4-198
REP 22.8.2 Stacker Shaft Assembly............................................................................... 4-199
REP 22.8.3 Stacker Motor............................................................................................... 4-202
REP 22.8.4 Stacker Stack Sensor .................................................................................. 4-204
REP 22.9.1 Compile Assembly....................................................................................... 4-204
REP 22.9.2 Set Clamp Shaft........................................................................................... 4-206
REP 22.9.3 Eject Belts.................................................................................................... 4-208
REP 22.9.4 Eject/Set Clamp Motor Assembly ................................................................ 4-209
REP 22.9.5 Rear Tamper Home Sensor......................................................................... 4-211
REP 22.9.6 Eject Shaft Assembly................................................................................... 4-213
REP 22.10.1 Front/Rear Tamper Motor Assembly.......................................................... 4-214
REP 22.10.2 Front Tamper Home Sensor ...................................................................... 4-216
REP 22.10.3 Eject Clamp Home Sensor......................................................................... 4-217
REP 22.10.4 Stack Height Sensor.................................................................................. 4-219
7. HCF
ADJ 7.1.2 HCF Side Edge Registration .......................................................................... 4-221
9. Electrical Components
ADJ 9.1.1 IOT Lead Edge/Side Edge Registration ......................................................... 4-223
ADJ 9.2.1 Edge Erase Value Adjustment........................................................................ 4-225
ADJ 9.3.1 Firmware Version Downloading...................................................................... 4-226
11. IIT
ADJ 11.1.1 IIT Lead Edge/Side Edge Registration ......................................................... 4-229
ADJ 11.2.1 Reduce/Enlarge Adjustment......................................................................... 4-230
ADJ 11.6.1 Full/Half Rate Carriage Position Adjustment ................................................ 4-231
15. DADF
ADJ 15.1.1 DADF Side Edge Registration...................................................................... 4-235
ADJ 15.1.3 DADF Non-Standard Sized Original Customized Registration Function...... 4-236
ADJ 15.1.4 DADF Lead Edge Registration ..................................................................... 4-237
ADJ 15.1.5 DADF Height Adjustment ............................................................................. 4-239
ADJ 15.1.6 DADF Position (Skew) Adjustment............................................................... 4-240

Xerox WorkCentre 5225 Specifications

General

Maximum print size	A3 (297 x 420 mm)
Internal memory	No MB
Type	Digital copier