Xylem FLYGT Concertor FPG 411 User Manual

Installation, Operation, and
Maintenance Manual
886072_5.0
FPG 411, FPG 412
Concertor
™

Xylem FLYGT Concertor FPG 411 Specifications

General

Brand	Xylem
Model	FLYGT Concertor FPG 411
Category	Gateway
Language	English

Summary

Introduction and Safety

Manual Purpose and Usage

Explains the manual's purpose and the importance of keeping it readily available for future reference.

Safety Warnings and Terminology

Defines the product's intended use, general safety messages, and hazard terminology for user awareness.

Hazard Levels and Symbols

Details hazard levels (Danger, Warning, Caution, Notice) and associated symbols for clear communication.

User Safety and Electrical Precautions

Outlines user safety requirements and precautions to prevent dangers due to electricity.

Electrical Safety Procedures

Covers critical procedures like power lock-out and requirements for qualified personnel.

End of Life Product Disposal

Disposal Guidelines

Provides instructions for handling and disposing of the product in compliance with local laws and regulations.

Spare Parts, Warranty, and Support

Spare Parts and Warranty

Advises on using original spare parts and directs users to the sales contract for warranty details.

Product Support Policy

Explains Xylem's support policy, focusing only on tested and approved products.

Product Description

Product Design and Compatibility

Details the gateway's role in the Concertor system and its connection to Flygt pumps.

System Overview

Provides a high-level description of the Concertor as an intelligent wastewater pumping system.

Concertor EA System Details

Concertor EA Components

Illustrates and lists the parts of the Concertor EA system, including the gateway and HMI.

Concertor EA Functions

Lists the key functions and capabilities of the Concertor EA system.

Concertor DP System Details

Concertor DP System Overview

Presents the system diagram and components for the Concertor DP configuration.

Concertor DP Functions

Details the functions of the Concertor DP, including advanced control and monitoring capabilities.

Product Approvals and Identification

Product Approvals and Certifications

Lists the official approvals and certifications the product holds (CE, UL, CSA, RCM).

Gateway Physical Parts Identification

Identifies and labels the physical parts of the gateway unit, such as connections and LEDs.

Data Plate Information

Explains the various pieces of information found on the product's data plate for identification.

Mechanical Installation

Hazardous Zone Warning

Warns against installing the unit in environments with flammable, explosive, or chemically aggressive gases or powders.

Gateway Mounting Instructions

Provides instructions for physically installing the gateway unit onto a DIN rail.

Electrical Installation Overview

Pre-Installation Safety and Hazards

Emphasizes safety instructions, power isolation, and general electrical hazards before installation.

Electrical Hazard Precautions

Details critical electrical hazards, grounding requirements, and the need for qualified personnel.

FPG 411 Electrical Connections

Cable Installation Requirements

Outlines requirements for proper cable condition, bending, and sheathing during installation.

FPG 411 Input/Output Connections

Details specific connections for digital inputs, outputs, analog outputs, and DeviceNet for the FPG 411.

FPG 411 Digital Input Connections

Explains how to connect digital input cables, including signal mapping and switch configurations for FPG 411.

FPG 411 Digital Output Connections

Details how to connect digital output cables, specifying relay outputs and voltage/current ratings for FPG 411.

FPG 411 Analog Output Connections

Describes how to connect analog output cables for FPG 411 and the corresponding signal values.

FPG 412 Electrical Connections

FPG 412 Analog Input Connections

Details how to connect analog input signal cables for FPG 412 and their corresponding signal values.

FPG 412 Digital Input Connections

Explains how to connect digital input cables for FPG 412, including signal mapping.

FPG 412 Digital Output Connections

Details how to connect digital output cables for FPG 412, specifying relay outputs and voltage/current ratings.

FPG 412 Analog Output Connections

Describes how to connect analog output cables for FPG 412 and the corresponding signal values.

System Configuration and Wiring

Power Cable and Multiple Unit Wiring

Covers power cable requirements and methods for connecting multiple gateways in parallel or separately.

Setting System Switches

Details the correct settings for DIP switches, including node address and termination configuration for system setup.

Operation

Start-up and System Operation

Refers to another manual for detailed instructions on operating the system after installation.

LED Indicator Guide

Explains the meaning and indication of each LED on the gateway unit for status monitoring.

Maintenance

Preventive Maintenance Procedures

Provides instructions for basic preventive maintenance, such as keeping the unit free from dust.

Troubleshooting

Unit Not Working Diagnosis

Offers guidance on troubleshooting common issues like the PWR LED not being lit or communication failures.

Technical Reference

Product Dimensions and Specifications

Details the physical dimensions of the gateway unit and its operational environmental requirements.

IP Rating and Electrical Data

Specifies the IP rating for protection against solids/liquids and key electrical data like supply voltage.

Terminal Connections Overview

Provides a diagram and list of all terminal sections on the gateway for reference.

Detailed Terminal Descriptions

Offers detailed descriptions of each terminal's function, including RS485, 24 VDC, relay outputs, and pump interface.