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YAMAHA Marine 50G User Manual

YAMAHA Marine 50G
204 pages
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6H2-28197-Z9-11
SERVICE
MANUAL
50G, 60F, 70B,
75C, 90A

Table of Contents

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YAMAHA Marine 50G Specifications

General IconGeneral
Horsepower50 hp
Starting SystemElectric
Cylinder3
Full Throttle RPM Range5000 - 6000 rpm
IgnitionTCI
LubricationWet Sump
Recommended Engine OilYamalube 4M
Gear ShiftForward, Neutral, Reverse
Shaft Length20 in
Maximum Horsepower50 hp
Displacement996 cc
Fuel SystemEFI
Weight114 kg
Gear Ratio2.0:1
Bore x Stroke65 mm x 75 mm
Recommended FuelRegular Unleaded Gasoline (minimum pump octane number 87)
WOT RPM5000 - 6000 rpm
Engine Type4-Stroke

Summary

GENERAL INFORMATION

IDENTIFICATION

Details serial numbers, model names, and transom height for identification.

SAFETY WHILE WORKING

Guidelines for safe work practices, including fire prevention and ventilation.

SPECIAL TOOLS

Lists and describes specialized tools required for maintenance and repair.

MEASURING

Details procedures and tools for various measurements.

REMOVAL AND INSTALLATION

Outlines procedures for removing and installing components.

SPECIFICATIONS

GENERAL SPECIFICATION

Provides overall dimensional and performance specifications for different models.

MAINTENANCE SPECIFICATIONS

Lists critical maintenance specifications like clearances and tolerances.

TIGHTENING TORQUE

Specifies torque values for engine, case, and other assemblies.

GENERAL TORQUE SPECIFICATIONS

Provides general torque guidelines for standard fasteners.

PERIODIC INSPECTION AND ADJUSTMENT

PERIODIC SERVICE

Outlines a maintenance schedule with intervals and reference pages.

ANODE

Describes inspection and replacement procedures for the anode.

BATTERY

Details safety precautions and capacity specifications for batteries.

CARBURETOR

Covers carburetor inspection, cleaning, and disassembly.

CARBURETOR LINK ADJUSTMENT

Explains how to adjust carburetor linkage for various engine models.

CYLINDER HEAD BOLTS, ENGINE MOUNTING BOLTS, AND FLYWHEEL NUT

Provides procedures for retightening critical engine fasteners.

FUEL FILTER

Details cleaning and inspection of the fuel filter components.

FUEL TANK AND FUEL LINE

Covers checking fuel tank and line for leaks and cleaning.

GEAR OIL

Describes procedures for draining and refilling gear oil.

IDLE-SPEED

Explains how to adjust and set the engine idle speed.

IGNITION TIMING ADJUSTMENT

Covers adjusting the timing plate position and ignition timing.

THROTTLE SENSOR CONTROL LINK ADJUSTMENT

Details adjusting throttle sensor and cam link lengths.

PICK-UP TIMING ADJUSTMENT

Explains how to adjust the pick-up timing.

OIL INJECTION PUMP

Covers operational testing of the oil injection pump.

POWER TRIM AND TILT FLUID (PTT model)

Describes checking and topping up hydraulic fluid for PTT systems.

PROPELLER

Details inspection of propeller blades and spline for damage.

SPARK PLUG

Covers spark plug inspection, cleaning, and gap adjustment.

GREASING POINTS

Identifies key points requiring grease application.

FUEL SYSTEM

FUEL SYSTEM

Overview of the fuel system, including exploded diagrams.

FUEL LINE

Details checking the correct installation of the fuel line.

REMOVAL

Covers safety precautions and steps for fuel system removal.

CLEANING AND INSPECTION

Describes cleaning fuel tanks and inspecting fuel system parts.

FUEL METER COMPLETE

Details cleaning and inspection of the fuel meter assembly.

PRIMING PUMP

Covers inspection of the priming pump and its check valve.

FUEL FILTER

Describes disassembly and inspection of the fuel filter.

FUEL JOINTS

Details inspection of fuel joints for leaks and cracks.

FUEL PUMP

Covers disassembly and inspection of the fuel pump components.

INSTALLATION

Provides steps for installing the fuel system components.

CARBURETOR

Covers exploded diagrams, removal, inspection, assembly, and installation of carburetors.

OIL-INJECTION SYSTEM (Oil injection model)

Details exploded diagrams, removal, inspection, and installation of the oil injection system.

POWER UNIT

EXPLODED DIAGRAM

Provides exploded diagrams of the power unit for different engine models.

PREPARATION FOR OVERHAUL

Outlines steps for preparing the engine before overhaul.

REMOVAL

Details procedures for removing the power unit from the engine.

DISASSEMBLY

Covers steps for disassembling the power unit into its components.

INSPECTION

Provides inspection procedures for cylinder head, block, piston, crankshaft, etc.

ASSEMBLY AND ADJUSTMENT

Details assembly and adjustment procedures for power unit components.

INSTALLATION

Covers the process of installing the power unit.

LOWER UNIT

EXPLODED DIAGRAM

Provides exploded diagrams of lower unit components for various models.

PREPARATION FOR REMOVAL

Outlines steps required before removing the lower unit.

DISASSEMBLY

Details procedures for disassembling the lower unit parts.

INSPECTION

Covers inspection of gear case, bearings, gears, and water pump.

ASSEMBLY AND ADJUSTMENT

Provides steps for assembling and adjusting lower unit components.

SHIM SELECTION

Explains the process of selecting and installing shims for proper gear alignment.

MEASURING THE BACKLASH

Details how to measure gear backlash using specific tools.

WATER PUMP INSTALLATION

Covers the installation procedure for the water pump assembly.

INSTALLATION

Provides steps for the final installation of the lower unit.

LOWER UNIT LEAKAGE CHECK

Describes how to perform a leakage test on the lower unit.

BRACKET UNIT

BRACKET UNIT

Covers exploded diagrams and removal/disassembly of the bracket unit.

HYDRAULIC TILT UNIT

Provides inspection procedures for the hydraulic tilt unit.

POWER TRIM AND TILT UNIT

Details removal, disassembly, inspection, assembly, and fluid filling for the PTT unit.

POWER TRIM AND TILT MOTOR

Covers disassembly, inspection, and assembly of the power trim and tilt motor.

ELECTRICAL SYSTEMS

ELECTRICAL COMPONENTS

Shows exploded diagrams of electrical components for different engine models.

ELECTRICAL WIRING

Provides detailed wiring diagrams for the electrical system.

REMOVAL

Covers the removal procedure for the magneto base.

ELECTRICAL ANALYSIS

Details troubleshooting and testing procedures for various electrical components.

INSTALLATION

Provides steps for installing the magneto base and starter motor.

STARTER MOTOR

Covers removal, disassembly, inspection, assembly, and installation of the starter motor.

TROUBLE ANALYSIS

TROUBLE ANALYSIS

General introduction to troubleshooting common engine problems.

TROUBLE ANALYSIS CHART

A chart correlating trouble modes with potential causes and reference chapters.

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