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Yamaha 1993 YZ250E/LC User Manual

Yamaha 1993 YZ250E/LC
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Yamaha 1993 YZ250E/LC Specifications

General IconGeneral
Displacement249 cc
Fuel SystemCarburetor
IgnitionCDI
Transmission5-speed
Final DriveChain
Front SuspensionTelescopic fork
Rear SuspensionMonoshock
Front BrakeSingle disc
Rear BrakeSingle disc
Front Tire80/100-21
Rear Tire110/90-19
Engine Type2-stroke, single cylinder
Ground Clearance370mm
Fuel Capacity9.5 L

Summary

Chapter 1 General Information

Description

Lists motorcycle components with corresponding numbers for identification.

Machine Identification

Details on how to identify the motorcycle using its serial and frame numbers.

Important Information

Procedures for removal/disassembly, parts, seals, and clips.

Special Tools

Lists specialized tools required for maintenance and repairs.

Control Functions

Explains the operation of key controls such as clutch, throttle, and starter.

Chapter 2 Specifications

General Specifications

Provides overall technical specifications for the motorcycle model.

General Torque Specifications

Lists general torque values for various fasteners.

Definition of Units

Explains common units of measurement used in the manual.

Cable Routing Diagram

Illustrates the correct routing for motorcycle cables.

Setting Parts

Lists specific parts and their part numbers for adjustments.

Chapter 3 Regular Inspection and Adjustments

Maintenance Intervals

Provides a schedule for routine maintenance and lubrication tasks.

Coolant Level Inspection / Coolant Replacement

Procedures for checking and replacing coolant.

Radiator Cap Opening Pressure Inspection / Cooling System Inspection

How to inspect the radiator cap's pressure release function and the cooling system.

Throttle Cable Adjustment / Air Filter Cleaning

Adjusting the throttle cable and cleaning the air filter.

Transmission Oil Level Check

Steps to check the transmission oil level.

Pilot Air Screw Adjustment / Idle Speed Adjustment

Adjusting pilot air screw and idle speed.

Brake System Air Bleeding

Procedure for bleeding air from the brake system.

Front Brake Pad Inspection and Replacement

Inspecting and replacing front brake pads.

Rear Brake Pad Inspection and Replacement

Inspecting and replacing rear brake pads.

Brake Fluid Level Inspection

How to inspect the brake fluid level.

Rear Brake Adjustment

Adjusting the rear brake.

Sprockets Inspection / Drive Chain Inspection

Inspecting sprockets and drive chain.

Drive Chain Slack Adjustment

Adjusting the drive chain slack.

Chapter 4 Engine

Seat, Fuel Tank, Side Covers, Exhaust Pipe and Silencer Preparation for Removal

Steps for removing the seat, fuel tank, side covers, exhaust pipe, and silencer.

Radiator and Water Pump Preparation for Removal

Procedures for preparing the radiator and water pump for removal.

Radiator and Water Pump Note on Removal and Reassembly

Notes for removing and reassembling the radiator and water pump.

Radiator and Water Pump Removal Points

Key points to consider during radiator and water pump removal.

Radiator and Water Pump Inspection

Inspection procedures for the radiator and water pump components.

Radiator and Water Pump Assembly and Installation

Steps for assembling and installing the radiator and water pump.

Carburetor and Reed Valve

Information and procedures related to the carburetor and reed valve system.

Cylinder Head, Cylinder and Piston

Details on cylinder head, cylinder, and piston assembly, disassembly, and specifications.

Clutch and Primary Driven Gear

Procedures for the removal, inspection, and installation of clutch and primary gear.

Kick Axle, Shift Shaft and Primary Drive Gear

Information on removing, inspecting, and installing kick axle, shift shaft, and drive gear.

YPVS Governor

Details on the removal, inspection, and installation of the YPVS governor.

CDI Magneto

Information on the CDI magneto, including removal, inspection, and timing.

Chapter 5 Chassis

Front Wheel Preparation for Removal

Steps for preparing the front wheel for removal.

Wheel Runout Limit

Specifies the allowable runout limits for the wheel.

Disc/Bear Limit

Details limits for disc runout and bearing wear.

Wheel Axle Bending Limit

Specifies the bending limit for the wheel axle.

Cold Tire Pressure

Recommended cold tire pressure for the motorcycle.

Removal Points

Key points to check during front wheel removal.

Inspection

Inspection procedures for the front wheel assembly.

Assembly

Steps for assembling the front wheel.

Installation

Steps for installing the front wheel.

Rear Wheel Preparation for Removal

Preparation steps for removing the rear wheel system.

Rear Wheel Runout Limit

Specifies allowable runout limits for the rear wheel.

Rear Wheel Removal Points

Key points to check during rear wheel removal.

Rear Wheel Inspection

Inspection procedures for the rear wheel.

Rear Wheel Assembly and Installation

Steps for assembling and installing the rear wheel.

Front Brake

Procedures for front brake removal, inspection, and installation.

Rear Brake

Procedures for rear brake removal, inspection, and installation.

Front Fork

Information and procedures for front fork oil level, damping, and clamping.

Rear Shock

Details on adjusting rear shock preload, rebound, and compression damping.

Chapter 6 Electrical

Electrical Components and Wiring Diagram

Identifies electrical parts and shows the wiring diagram.

Ignition System

Covers the ignition system and its inspection steps.

CDI Unit Inspection

Checks the CDI unit for faults.

Chapter 7 Tuning

Carburetor Tuning

Guide to adjusting the carburetor for optimal engine performance.

Gearing

Explains how to select the correct secondary reduction ratio for racing.

Suspension Tuning

Instructions for adjusting suspension settings for rider preference and conditions.

Front Fork

Information and procedures for front fork oil level, damping, and clamping.

Rear Shock

Details on adjusting rear shock preload, rebound, and compression damping.

Troubleshooting Improper Settings

Common symptoms and remedies for improper suspension settings.

Handlebar Position

Adjusting the handlebar height and position for optimal control.

Setting Record Table

A table for recording suspension and carburetor settings.

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