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Yamaha 2016 Grizzly yfm700gplg User Manual

Yamaha 2016 Grizzly yfm700gplg
474 pages
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2016
SERVICE MANUAL
YF70GG
YF70GPG
YF70GPSG
YF70GPLG
YFM70GDXG
YFM70GDHG
YFM70GPXG
YFM70GPHG
YFM70GPSG
YFM70GPLG
YFM700FWAD
2UD-F8197-E0

Table of Contents

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Yamaha 2016 Grizzly yfm700gplg Specifications

General IconGeneral
BrandYamaha
Model2016 Grizzly yfm700gplg
CategoryOffroad Vehicle
LanguageEnglish

Summary

SPECIFICATIONS

ENGINE SPECIFICATIONS

Details engine type, displacement, bore, stroke, fuel, and oil specifications.

CHASSIS SPECIFICATIONS

Covers frame type, suspension, wheels, tires, and brakes.

ELECTRICAL SPECIFICATIONS

Lists system voltage, ECU, ignition, charging, and lighting specifications.

TIGHTENING TORQUES

Specifies torque values for general, engine, and chassis fasteners.

PERIODIC CHECKS AND ADJUSTMENTS

GENERAL MAINTENANCE AND LUBRICATION CHART

Comprehensive chart for regular maintenance and lubrication intervals.

ADJUSTING THE VALVE CLEARANCE

Detailed procedure for measuring and adjusting valve clearance on a cold engine.

BLEEDING THE HYDRAULIC BRAKE SYSTEM

Step-by-step guide for bleeding the hydraulic brake system to remove air.

ADJUSTING THE TOE-IN

Procedure for measuring and adjusting vehicle toe-in.

CHECKING THE ENGINE OIL LEVEL

Procedure for checking engine oil level and adding oil if needed.

CHANGING THE ENGINE OIL

Step-by-step instructions for changing engine oil and oil filter.

MEASURING THE ENGINE OIL PRESSURE

Procedure for measuring engine oil pressure.

CHECKING THE DIFFERENTIAL GEAR OIL LEVEL

Procedure for checking differential gear oil level.

CHANGING THE DIFFERENTIAL GEAR OIL

Step-by-step instructions for changing differential gear oil.

CHECKING THE FINAL GEAR OIL LEVEL

Procedure for checking final gear oil level.

CHANGING THE FINAL GEAR OIL

Step-by-step instructions for changing final gear oil.

CHECKING THE COOLANT LEVEL

Procedure for checking coolant level in the reservoir and radiator.

CHANGING THE COOLANT

Detailed steps for draining and refilling the cooling system.

CHASSIS

FRONT WHEELS

Procedures for removing, checking, and installing front wheels and brake discs.

REAR WHEELS

Procedures for removing, checking, and installing rear wheels and brake discs.

FRONT BRAKE

Detailed procedures for removing, checking, and servicing front brake pads, calipers, and master cylinder.

REAR BRAKE

Procedures for removing, checking, and servicing rear brake pads, calipers, and master cylinder.

ENGINE

MEASURING THE COMPRESSION PRESSURE

Detailed steps for measuring engine compression pressure.

CAMSHAFTS

Procedures for removing, checking, and installing camshafts and related components.

CYLINDER HEAD, CYLINDER, AND PISTON

Procedures for removing, checking, and installing cylinder head, cylinder, and piston.

VALVES AND VALVE SPRINGS

Procedures for removing, checking, and installing valves, valve springs, and related parts.

AC MAGNETO AND STARTER CLUTCH

Procedures for removing, checking, and installing AC magneto and starter clutch.

PRIMARY AND SECONDARY SHEAVES

Procedures for removing, disassembling, checking, and installing primary and secondary sheaves.

CLUTCH

Procedures for removing, disassembling, checking, assembling, and installing the clutch.

CRANKCASE

Procedures for separating, checking, and assembling the crankcase.

CRANKSHAFT AND OIL PUMP

Procedures for removing, checking, assembling, and installing the crankshaft and oil pump.

TRANSMISSION

Procedures for removing, disassembling, checking, assembling, and installing the transmission, shift drum, and forks.

MIDDLE GEAR

Procedures for removing, checking, and installing middle drive and driven shafts, and gears.

COOLING SYSTEM

FUEL SYSTEM

DRIVE TRAIN

TROUBLESHOOTING

Provides a chart of symptoms and possible causes for drive train issues.

FRONT CONSTANT VELOCITY SHAFT ASSEMBLIES, DIFFERENTIAL ASSEMBLY AND FRONT DRIVE SHAFT

Procedures for removing, disassembling, checking, and assembling front CV joints, differential, and drive shaft.

REAR CONSTANT VELOCITY SHAFT ASSEMBLIES, FINAL DRIVE ASSEMBLY AND REAR DRIVE SHAFT

Procedures for removing, disassembling, checking, and assembling rear CV joints, final drive, and drive shaft.

ELECTRICAL SYSTEM

IGNITION SYSTEM

Provides the ignition system circuit diagram and troubleshooting guide.

ELECTRIC STARTING SYSTEM

Circuit diagram and troubleshooting for the electric starting system.

CHARGING SYSTEM

Circuit diagram and troubleshooting for the charging system, including battery checks.

FUEL INJECTION SYSTEM

Circuit diagram, ECU self-diagnostics, and troubleshooting for the fuel injection system.

EPS (ELECTRIC POWER STEERING) SYSTEM (for EPS models)

Circuit diagram, self-diagnostics, and troubleshooting for the EPS system.

TROUBLESHOOTING

STARTING FAILURES

Lists possible causes for engine starting failures.

FAULTY DRIVE TRAIN

Lists symptoms and possible causes for damaged shaft drive components.

FAULTY CLUTCH

Details problems when the engine operates but the vehicle does not move, and clutch slips.

POOR BRAKING PERFORMANCE

Lists common causes for poor brake performance.

SELF-DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE

Tables detailing diagnostic codes, items, symptoms, and procedures.

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