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Yamaha WOLVERINE YFM350FXR User Manual

Yamaha WOLVERINE YFM350FXR
169 pages
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4KB-28199-1DLIT-11626-16-03
READ THIS MANUAL CAREFULLY!
It contains important safety information.
This ATV should not be ridden by anyone under 16 years of age.
WARNING
YFM350FXR
OWNER’S MANUAL
PRINTED IN JAPAN
2002.03-0.6Ă—1 CR
(E)
PRINTED ON RECYCLED PAPER
YAMAHA MOTOR CO., LTD.
EBU00438
LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS.
(For replacement manual, call 1-800-532-1558)
WARNING
ALWAYS:
use proper riding techniques to avoid
vehicle overturns on hills and rough
terrain and in turns.
avoid paved surfaces-pavement may
seriously affect handling and control.
Improper ATV use can result in SEVERE INJURY or DEATH.
NEVER
operate:
without proper training or instruction.
at speeds too fast for your skills or the
conditions.
on public roads-a collision can occur with
another vehicle.
with a passenger-passengers affect
balance and steering and increase risk
of losing control.
ALWAYS USE
AN APPROVED
HELMET AND
PROTECTIVE GEAR
NEVER USE
ON PUBLIC
ROADS
NEVER CARRY
PASSENGERS
NEVER USE
WITH DRUGS
OR ALCOHOL
B
E
E
R
B
EE
R

Table of Contents

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Yamaha WOLVERINE YFM350FXR Specifications

General IconGeneral
BrandYamaha
ModelWOLVERINE YFM350FXR
CategoryOffroad Vehicle
LanguageEnglish

Summary

INTRODUCTION

Important Safety Message

Critical safety points before operating the ATV.

IMPORTANT MANUAL INFORMATION

Understanding Manual Notations

Defines WARNING, CAUTION, and NOTE symbols used in the manual.

IMPORTANT NOTICE

Location of Warning and Specification Labels

Warning Labels and Tire Pressure

Details warnings about tire pressure, overloading, and safe riding practices.

Age Recommendation and Passenger Warning

Advises on age limits for operation and prohibits carrying passengers.

SAFETY INFORMATION

General Riding Safety

General safety guidelines for ATV operation, including training and precautions.

Safe Riding Practices

Essential practices for safe operation, including terrain, speed, and control.

Riding on Hills and Slopes

Guidance on safely climbing, descending, and crossing hills and slopes.

Navigating Rough Terrain and Water

Advice on riding over rough terrain and through shallow water.

Loading and Accessories

Information on proper loading techniques and the impact of accessories.

Gasoline Handling and Exhaust Fumes

Safety precautions for refueling and operating in areas with exhaust fumes.

Paved Surface Prohibition

Reinforces that the ATV is for off-road use only and prohibits paved surfaces.

Public Road Prohibition

Strictly prohibits operating the ATV on public streets, roads, or highways.

Unfamiliar Terrain and Slippery Surfaces

Guidelines for riding cautiously on unfamiliar terrain and slippery surfaces.

Visibility and Area Restrictions

Recommends caution flags for visibility and prohibits riding in no-trespassing areas.

DESCRIPTION AND MACHINE IDENTIFICATION

Identification Number Records

Instructions for recording key identification numbers for parts ordering and reference.

Key and Vehicle Identification Numbers

Explains the location and purpose of key and vehicle identification numbers.

Model Label Information

Details the location and importance of the model label for parts ordering.

CONTROL FUNCTIONS

Main Switch Operation

Details the functions of the ON and OFF positions of the main switch.

Indicator and Warning Lights

Identifies and explains the meaning of various indicator and warning lights.

Oil Temperature Warning Light Check

Provides a procedure to check the functionality of the oil temperature warning light.

Handlebar Switches

Explains the function of the light switch, engine stop switch, and start switch.

Throttle Lever Operation

Describes how to use and check the throttle lever for smooth operation.

Speed Limiter Adjustment

Explains the function and adjustment of the speed limiter for rider experience.

Front and Rear Brake Controls

Details the operation of the front brake lever and rear brake pedal/lever.

Parking Brake Operation

Explains how to apply and release the parking brake for safety.

Shift Pedal and Reverse Knob

Describes the operation of the shift pedal and reverse knob for gear selection.

Recoil Starter Use

Instructions on how to use the recoil starter to start the engine.

Fuel Tank Cap and Fuel Cock

Explains the function and operation of the fuel tank cap and fuel cock.

Starter (Choke) Operation

Details how to use the starter (choke) for cold engine starting.

Seat Removal and Installation

Provides instructions on how to remove and install the seat.

Storage Box Capacity and Caution

Specifies the load limit for the storage box and related cautions.

Shock Absorber Adjustment

Explains how to adjust spring preload for comfort and handling.

PRE-OPERATION CHECKS

Brake System Checks

Detailed checks for brakes, fluid level, and leakage.

Fuel and Oil Checks

Procedures for checking fuel and engine oil levels.

Tire and Wheel Checks

Instructions for checking tire pressure, wear, and wheel fittings.

Lights and Switches Check

Verifying the proper operation of lights and switches.

Battery Fluid Level Check

Procedure for checking and replenishing battery fluid.

Front and Rear Brakes

Brake Pad Inspection

How to check brake pad wear using indicators.

Brake Fluid Level Inspection

Procedure for checking and maintaining the brake fluid level.

Brake Fluid Leakage Check

How to identify and address brake fluid leaks.

Brake Operation Test

How to test brake performance after starting.

Fuel

Gasohol Usage and Precautions

Guidelines on using gasohol and handling fuel safely during refueling.

Engine Oil

Recommended Engine Oil

Specifies oil types, grades, and classifications for the engine.

Engine Oil Quantity

States the required oil volume for periodic changes and filter replacement.

Final Gear Oil

Differential Gear Oil

Throttle Lever Operation Check

Fittings and Fasteners Check

Lights

Switches Check

Battery Fluid Check

Tire Safety and Pressure

Recommended Tire Pressure

Specifies recommended, minimum, and maximum tire pressures for safe operation.

Tire Pressure Setting

Instructions on setting tire pressures when cold and ensuring equality.

How to Measure Tire Pressure

Tire Wear Limit

OPERATION

Starting a Cold Engine

Detailed steps for starting the engine in cold weather conditions.

ATV Operation Familiarization

Stresses the importance of understanding all controls before riding.

Cold Weather Cable Freezing

Warning about freezing control cables in cold weather and how to avoid it.

Neutral Indicator Light

Ensures the neutral light functions correctly when the transmission is in neutral.

Engine Starting with Rear Brake

Notes that the engine can start in any gear if the rear brake is applied.

Using the Starter (Choke)

Guides on selecting the correct choke position based on ambient temperature.

Engine Starting Fails

Troubleshooting steps if the engine fails to start after multiple attempts.

Battery Discharge Starting

How to use the recoil starter if the battery is discharged.

Returning Starter (Choke) Position

Guidance on adjusting the choke position for proper engine warm-up.

Starting a Warm Engine

Warming Up the Engine

Reverse Knob Operation and Reverse Driving

Caution Before Shifting to Reverse

Warning to stop the machine and close throttle before shifting gears to prevent damage.

Shifting

Shifting into Neutral

Procedure to shift the transmission into neutral.

Transmission Operation Caution

Cautions regarding coasting and towing the machine.

To Start Out and Accelerate

Throttle and Shift Pedal Coordination

Emphasizes proper coordination of throttle and shift pedal to avoid wheelies.

To Decelerate

Downshifting Caution

Warning against downshifting at excessive engine speeds to prevent accidents.

Engine Break-in

0-10 Hours Break-in Period

Recommendations for the first 10 hours of engine break-in.

10-20 Hours Break-in Period

Recommendations for the break-in period between 10 and 20 hours.

Parking

Parking on a Slope

Accessories and Loading

Choosing ATV Accessories

Guidance on selecting appropriate and safe accessories for the ATV.

Loading

Maximum Loading Limits

Specifies vehicle, storage box, and trailer hitch weight limits.

Riding with Loads

Riding Your ATV

Owner's Manual and Safety Information

Highlights the importance of reading the manual and safety labels.

RIDE WITH CARE AND GOOD JUDGEMENT

Importance of Riding Training

Recommends certified training for beginners and experienced riders.

Age Recommendation

Passenger Prohibition

Apparel and Protective Gear

Protective Clothing Requirements

Lists essential apparel like helmets, gloves, boots, and long-sleeved shirts.

Alcohol and Drug Prohibition

Pre-operation Checks Reminder

Tire and Maintenance Checks

Emphasizes checking tires and performing regular maintenance.

Speed Limiter Function

Loading and Accessories Impact

During Operation Safety

Stunt Prohibition

Modifications Warning

Exhaust System Hazard

Paved Surface Prohibition

Public Road Prohibition

Unfamiliar Terrain Riding

Rough, Slippery, or Loose Terrain

Basic Riding Practice Area

Throttle and Brake Coordination

Emphasizes coordinating throttle and brake for smooth acceleration and turning.

Downshifting Caution

TURNING YOUR ATV

Turning Technique Practice

Stresses practicing turning at low speeds before attempting higher speeds.

CLIMBING UPHILL

Steep Hill Climbing Hazards

Warns about the increased risk of overturns on steep hills.

Improper Hill Climbing

Procedures and cautions for climbing hills safely.

Crossing Slopes and Turning on Hills

Advice on crossing slopes and turning maneuvers on hills.

Stalling or Rolling Backwards on Hills

RIDING DOWNHILL

Downhill Braking and Traction

Cautions about braking and traction on slippery surfaces when descending hills.

CROSSING A SLOPE

Slope Crossing Techniques

Proper body positioning and steering adjustments for traversing slopes.

CROSSING THROUGH SHALLOW WATER

Brake Testing After Water Exposure

Emphasizes testing brakes after riding through water.

Water Drainage and Cleaning

Instructions for draining water and cleaning the ATV after water exposure.

RIDING OVER ROUGH TERRAIN

Obstacle Navigation

Advice on checking for obstacles and navigating them safely.

SLIDING AND SKIDDING

Controlling Slides and Skids

How to regain control when the ATV slides sideways.

Slippery Surface Caution

Warns against losing control on extremely slippery surfaces like ice.

Troubleshooting Riding Scenarios

Traversing Sloping Surfaces

How to maintain balance and regain control on slopes.

Encountering Shallow Water

Procedures for riding through shallow water and checking brakes.

PERIODIC MAINTENANCE AND ADJUSTMENT

Owner's Manual and Tool Kit

Recommends keeping the manual and tool kit accessible for maintenance.

Service Information and Torque Wrench

Explains the scope of service information and the need for a torque wrench.

Improper Modifications Warning

Warns against improper modifications affecting handling and safety.

PERIODIC MAINTENANCE/LUBRICATION

Valves and Spark Plug Maintenance

Procedures for checking and adjusting valves and spark plugs.

Carburetor and Exhaust System Checks

Maintenance for carburetor, breather system, and exhaust system.

Fuel Line and Engine Oil Checks

Inspection of fuel lines and engine oil levels.

Wheels, Bearings, and Steering System

Checks for wheels, bearings, steering system, and drive shaft lubrication.

Axle Boots and Fasteners

Inspection of axle boots and chassis fittings for tightness.

Battery Maintenance

Steps for checking battery specific gravity and breather hose.

Engine Oil Level Measurement

Engine Oil Replacement and Filter Cleaning

Final Gear Oil Measurement and Replacement

Differential Gear Oil Replacement

Axle Boots Inspection

Spark Plug Inspection

Spark Plug Gap Adjustment

How to measure and adjust the spark plug electrode gap.

Air Filter Cleaning Procedure

Washing and Drying the Filter

Instructions for washing and drying the air filter element with solvent.

Filter Element Reinstallation

How to reinstall the air filter element and check for proper seals.

Spark Arrester Cleaning

Carburetor Adjustment

Idling Speed Adjustment

How to adjust the engine's idling speed using the throttle stop screw.

Reverse Lock Release Cable Adjustment

Throttle Lever Adjustment

Front and Rear Brake Pad Inspection

Brake Fluid Level Inspection

Front Brake Lever Free Play

Rear Brake and Parking Brake Adjustment

Adjusting the Rear Brake Light Switch

Clutch Adjustment

Cable Inspection and Lubrication

Brake and Shift Pedal/Lever Lubrication

Wheel Removal and Installation

Battery Fluid Level and Terminal Check

Replenishing Battery Fluid

Battery Removal and Storage

Steps for removing, storing, and recharging the battery.

Fuse Replacement Procedure

Replacing a Headlight Bulb

Headlight Beam Adjustment

Tail/Brake Light Bulb Replacement

Troubleshooting Overview

Troubleshooting Chart

Fuel System Troubleshooting

Diagnosing issues related to fuel supply and the fuel cock.

Compression Issues Diagnosis

Steps to check for engine compression problems.

Ignition System Troubleshooting

Procedures for checking spark plug and ignition system.

CLEANING AND STORAGE

Machine Cleaning Procedures

Step-by-step instructions for washing and drying the ATV.

Seat Cleaning and Surface Waxing

How to clean the seat and apply wax to painted surfaces.

Wet Brake Caution

Warning about reduced stopping ability with wet brakes after washing.

STORAGE PROCEDURES

Fuel System Preparation for Storage

Instructions for adding fuel stabilizer and conditioner.

Engine Preparation for Storage

Steps to protect the engine during storage, including oiling cylinder walls.

SPECIFICATIONS

ATV Dimensions and Weight

Provides overall dimensions, seat height, wheel base, and weight.

Engine Specifications

Details engine type, displacement, bore, stroke, and compression ratio.

Engine Oil Specifications

Recommended oil types, classifications, and quantities for the engine.

Gear Oil and Air Filter Specifications

Specs for final gear oil, differential gear oil, and air filter type.

Fuel and Carburetor Specifications

Details on fuel type, tank capacity, and carburetor model.

Transmission and Chassis Specifications

Specs for transmission type, gear ratios, frame, and suspension.

Tire and Brake Specifications

Tire type and size, and brake system details.

Suspension and Wheel Travel

Details on front/rear suspension and wheel travel.

Electrical System and Lighting

Specs for ignition, generator, battery, and lighting components.

NOISE REGULATION

MAINTENANCE RECORD

ATV LIMITED WARRANTY

Owner's Responsibility Under Warranty

Details the owner's obligations for maintaining warranty coverage.

YAMAHA EXTENDED SERVICE (Y.E.S.)

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