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Yamaha YK-X Series User Manual

Yamaha YK-X Series
268 pages
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UserʼsManual
Standard & Large model
YK1200X
Clean models
YK500XC/YK600XC/YK700XC/YK800XC/YK1000XC
YAMAHASCARAROBOT
Y K-X Series
Original instructions
Ver. 1.11
EUFR217111
E226

Table of Contents

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Yamaha YK-X Series Specifications

General IconGeneral
BrandYamaha
ModelYK-X Series
CategoryRobotics
LanguageEnglish

Summary

Chapter 1 Functions

1. Robot manipulator

Details the robot's manipulator, including its axes and operational capabilities.

1.1 Manipulator movement

Explains the movement capabilities of the YK-X series robots across their axes.

2. Robot controller

Introduces the RCX340 robot controller supplied with the YK-X series robots.

3. Robot initialization number list

Provides a list of initialization numbers for robot models for optimal setting.

Chapter 2 Installation

1. Robot installation conditions

Specifies the environmental requirements for installing the YK-X series robots.

1.2 Installation base

Details requirements for preparing a rigid and stable installation base for the robot.

2. Installation Procedures

Outlines the steps for unpacking, checking, and carrying the robot.

2.3 Carrying the robot

Provides detailed procedures for safely carrying the robot manipulator.

2.4 Installing the robot

Explains the procedure for securely installing the robot using specified bolts and torque.

6. Attaching the end effector

Details on preparing the end effector attachment part for strength and rigidity.

7. Limiting movement range

Describes how to limit the robot's movement range using mechanical stoppers.

Chapter 3 Robot settings

2. Adjusting the origin

Explains how to set the origin position using sensor, mark, or stroke end methods.

2.1 Return-to-origin method

Details the sensor method for returning the X, Y, and R-axis to their origin positions.

2.1.1 Sensor method (X, Y, and R-axis)

Describes the sensor method for origin return, detecting via proximity sensors.

4. Setting the standard coordinates

Explains how to set standard coordinates for automatic operation and movement.

Chapter 4 Periodic inspection

2. Daily inspection

Lists daily inspection items for safe and efficient robot operation.

3. Six-month inspection

Details the procedures and precautions for performing a six-month inspection.

Chapter 5 Harmonic drive replacement period

2. Replacement period

Determines the harmonic drive replacement period based on operational turns and conditions.

4. Replacement procedure for harmonic drive

Provides procedures and precautions for replacing the harmonic drive.

4.1 YK500XC, YK600XC

Details the replacement procedure for harmonic drives on YK500XC and YK600XC models.

4.1.1 Replacing the X-axis harmonic drive

Step-by-step guide for replacing the X-axis harmonic drive.

Chapter 6 Replacing the bellows

1. YK500XC, YK600XC

Procedure for replacing the bellows on YK500XC and YK600XC models.

2. YK700XC, YK800XC, YK1000XC

Procedure for replacing the bellows on YK700XC, YK800XC, YK1000XC models.

Chapter 7 Replacing the grease for RV speed reduction gears (YK1200X)

3. Replacement procedure

Details the procedure and precautions for replacing RV speed reduction gear grease.

3.1 Replacing the X-axis grease

Step-by-step guide for replacing grease in the X-axis RV speed reduction gear.

3.2 Replacing the Y-axis grease

Step-by-step guide for replacing grease in the Y-axis RV speed reduction gear.

Chapter 8 Increasing the robot operating speed

1. Increasing the robot operating speed

Methods to increase the robot's operating speed through programming.

1.1 Increasing speed by arch motion

Techniques for increasing speed using arch motion programming.

1.2 Increasing the speed with the WEIGHT statement

Using the WEIGHT statement to adjust acceleration and increase speed.

1.3 Increasing the speed by the tolerance parameter

Adjusting speed by modifying the tolerance parameter for positioning.

Chapter 9 Torque limit designated Z-axis pushing action (YK1200X)

1. Torque limit designated Z-axis pushing action

Details on applying Z-axis pushing action using the PUSH statement.

Chapter 10 Specifications

1. Manipulator

Provides overall specifications for the robot manipulator.

1.1 Basic specification

Lists the fundamental specifications for various robot models.

1.3 External view and dimensions

Presents external views and detailed dimensions for robot models.

1.3.1 YK500XC

Detailed external view and dimensions for the YK500XC robot model.

1.3.6 YK1200X

Detailed external view and dimensions for the YK1200X robot model.

1.4 Robot inner wiring diagram

Illustrates the internal wiring diagram of the robot.

1.5 Wiring table

Provides a table detailing the robot cable wiring connections.

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