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Yamaha YZ450FX 2021 User Manual

Yamaha YZ450FX 2021
374 pages
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Read this manual carefully before operating this vehicle.
2021
OWNER’S SERVICE MANUAL
YZ450FX
YZ450FXM
LIT-11626-34-52 BEX-2819U-10

Table of Contents

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Yamaha YZ450FX 2021 Specifications

General IconGeneral
Bore x Stroke97.0mm x 60.8mm
Compression Ratio12.8:1
IgnitionTCI: Transistor Controlled Ignition
Final DriveChain
Suspension / FrontKYB® Speed-Sensitive System, inverted fork; fully adjustable, 12.2-in travel
Suspension / RearKYB® single shock; fully adjustable, 12.5-in travel
Brakes / FrontHydraulic disc, 270mm
Brakes / RearHydraulic disc, 245mm
Tires / Front80/100-21 Dunlop® Geomax MX33F
Seat Height37.6 in
Wheelbase58.3 in
Fuel Capacity2.2 gal
Engine TypeLiquid-cooled DOHC 4-stroke; 4 valves
Transmission5-speed
Tires / Rear120/90-18
Fuel DeliveryFuel Injection

Summary

General Information

Safety Information

Crucial safety guidelines and rider responsibilities for safe operation.

Important Labels and Identification

Identifies the location and meaning of important labels and vehicle identification.

Included Parts and Important Notes

Lists and describes included parts, and covers critical pre-service information.

Basic Service and Special Tools

Details on electrical system handling and specialized tools for maintenance.

Instrument, Control, and Starting Procedures

Explains vehicle controls, instruments, and starting/break-in procedures.

Specifications

General and Engine Specifications

Provides overall vehicle dimensions and detailed engine component specifications.

Chassis, Electrical, and Torque Specifications

Details chassis, electrical system, and fastener torque specifications.

Cable Routing Diagram

Illustrates the proper routing of various cables and hoses on the frame and engine.

Periodic Checks and Adjustments

Maintenance Intervals

Outlines recommended maintenance schedules based on usage intervals.

Pre-Operation Inspection and Maintenance

Details essential checks and maintenance before operating the machine.

Engine Checks and Adjustments

Covers engine-related checks, adjustments, and maintenance procedures.

Chassis Checks and Adjustments

Details checks and adjustments for chassis components like brakes and suspension.

Electrical System Checks

Covers checks and maintenance procedures for the vehicle's electrical system.

Chassis Components

General Chassis Procedures

Covers procedures for removing and installing seat, side covers, and number plates.

Wheel Systems Procedures

Details procedures for front wheel, rear wheel, and chain drive maintenance.

Brake Systems Procedures

Covers procedures for removing, disassembling, and installing front and rear brakes.

Handlebar, Forks, and Steering Head

Details procedures for handlebar, front fork, and steering head maintenance.

Rear Shock Absorber and Swingarm

Covers procedures for rear shock absorber and swingarm maintenance.

Chain Drive Procedures

Details procedures for removing, checking, and installing the drive chain.

Engine Components

Lubrication System

Provides diagrams and charts for the engine oil lubrication system.

Engine Removal and Installation

Details procedures for removing and installing the engine and exhaust system.

Camshaft and Cylinder Head Procedures

Covers procedures for camshaft and cylinder head removal, checking, and installation.

Valves, Pistons, and Generators

Details procedures for valves, pistons, cylinder, and generator maintenance.

Starter Clutch, Electric Starter, and Clutch

Covers procedures for starter clutch, electric starter, and clutch maintenance.

Shift Shaft, Oil Pump, Crankcase, Crankshaft

Details procedures for shift shaft, oil pump, crankcase, and crankshaft maintenance.

Transmission Procedures

Covers procedures for removing, checking, and installing the transmission.

Cooling System

Cooling System Diagrams

Provides schematic diagrams of the vehicle's cooling system components.

Radiator Procedures

Details procedures for radiator removal, checking, and installation.

Water Pump Procedures

Covers procedures for water pump removal, checking, and assembly.

Fuel System

Fuel Tank Procedures

Details procedures for removing, checking, and installing the fuel tank and pump.

Throttle Body Procedures

Covers procedures for removing, checking, and adjusting the throttle body.

Electrical System

Ignition System

Provides circuit diagram and troubleshooting for the ignition system.

Electric Starting System

Includes circuit diagram and troubleshooting for the electric starting system.

Charging System

Provides circuit diagram and troubleshooting for the charging system.

Signaling System

Includes circuit diagram and troubleshooting for the vehicle's signaling system.

Fuel Injection System

Covers circuit diagram, ECU self-diagnostics, and troubleshooting for the F.I. system.

Fuel Pump System

Provides circuit diagram and troubleshooting for the fuel pump system.

Electrical Components Checks

Details checks for various electrical components like switches, fuses, and sensors.

Troubleshooting

General Information and Engine Troubleshooting

Provides general troubleshooting tips and addresses engine starting issues.

Clutch and Transmission Troubleshooting

Addresses common problems and solutions for the clutch and transmission.

Cooling System and Brake Troubleshooting

Covers troubleshooting for overheating and poor brake performance.

Suspension and Steering/Handling Troubleshooting

Addresses issues related to suspension stiffness, leaks, and handlebar wobble.

Charging, Signaling, and Fuel System Troubleshooting

Covers troubleshooting for charging, signaling, and fuel system malfunctions.

Self-Diagnostic and Code Tables

Fuel Injection System Self-Diagnostic Table

Lists fault codes, items, and corresponding pages for F.I. system diagnostics.

Sensor Operation Codes

Details diagnostic codes for sensor operations and their display values.

Actuator Operation Codes

Provides diagnostic codes for actuator operations, including ignition coil and injector.

Tuning and Suspension Settings

Chassis Tuning (Sprockets, Tires)

Discusses tuning aspects like gear ratio selection and tire pressure adjustment.

Front Fork Adjustments

Explains how to adjust front fork settings for optimal performance.

Rear Suspension Adjustments

Provides guidelines for adjusting rear shock absorber spring preload and damping.

Suspension Symptom-Based Adjustments

Details front and rear suspension adjustments based on specific riding symptoms.

Wiring Diagram and Color Code

Wiring Diagram

Illustrates the electrical system layout and component connections.

Color Code Legend

Provides a legend for wire colors used in the wiring diagram.

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