Yancheng Tractor Factory Jinma 200 Series User Manual

Name: Yancheng Tractor Factory Jinma 200 Series
Brand: Yancheng Tractor Factory
Rating: 5 (1 reviews)

52 pages

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Jinma 200 series Tractor Users Manual

MCE 2004.01

JINMA 200 Series

DOCUMENTATION

Edited by: Steve Bradshaw

Malacat Enterprises

Cobble Hill, B.C.

Version 0.2 Page 1 of 52

Table of Contents2
Introduction7
- Sources of Data7
- Parts7
Figure 1. a 254 at the Factory8
Figure 2. Yancheng City8
Figure 3. Old Factory with Dirt Floors8
Yancheng Tractor Factory8
Figure 4. New Factory Machine Shop8
Figure 5. Engine Assembly in the New Plant8
Figure 6. Map of Jiansu Province8
The Rules9
Preventing Farm Machine Hazards11
- Aex-593-9111
- Shear and Cutting Points11
- Figure 7. Shear Point11
- Pinch Points12
- Wrap Points12
- Crush Points12
- Figure 8. Pinch Points12
- Free-Wheeling Parts13
- Springs13
- Burn Points13
- Hydraulic Systems13
- Figure 9. Crush Points13
- Figure 10. Spring Dangers13
Material Safety Data Sheets15
- Disposal of Pol Waste16
- Enviromential Law16
Controls and Instruments17
- Instruments (Standard)17
- Amp Meter17
- Water Temperature Gauge17
- Oil Pressure Gauge17
- Tachometer17
- Turning Signal Switch17
- Work Light Switch17
- Horn Button17
- Headlight Switch17
- Starting Switch18
Instruments (Optional)18
- Amp Meter18
- Water Temperature Gauge18
- Tachometer/Hour Meter18
- Oil Pressure Gauge18
- Fuel Gauge18
- Figure 13. New Style Electronic Instrument Cluster18
- Figure 14. New Style Lower Dash Switches18
Operating Controls19
- Engine Shutoff Handle19
- Compression Release19
- Hand Throttle19
- Clutch Pedal19
- 4WD Selector19
Control and Operation of the Tractor21
- Starting Engine21
Control and Operation of the Working Devices23
- Control and Operation of PTO23
- Control and Operation of Hydraulic Hitch System24
- Operation of Hitch System24
  - Adjusting of Longitudinal Level24
  - Adjusting of Lateral Level25
Use of the Electrical Equipment25
- Battery25
- The Starter26
Maintenance Schedule for the Tractor27
- Daily Maintenance27
- Hour Maintenance (Every 50 Hours)27
- 250 Hour Maintenance (Every 250 Hours)27
- 500 Hour Maintenance (Every 500 Hours)27
- 1000 Hour Maintenance (Every 1000 Hours)28
- Maintenance for Long Term Storage28
Tractor Adjustments29
- Adjustment of Clutch29
- Figure 17. Clutch Cut Away Diagram29
- Adjustment of Brake30
- Figure 18. Brake Cut Away Diagram30
- Adjustment of Disc Brake31
  - Free State Adjustment of Disc Brake31
  - Travel Adjustment of Brake Pedal31
Troubleshooting Guide for Diesel Engines32
Service Advisories34
- 50 Hour, Head Retorque34
- Figure 19. TY290 Engine34
- Figure 20. JM204 TY29 Engine with Valve Cover Removed34
- Figure 21. Closeup of JM204 TY290 Engine Head34
- Figure 22. Y385 Torque Sequence, Used for JM254/28435
- Figure 23. TY20 Torque Sequence, Used in JM184/204/22435
- 1828 HP Jinma Tractor Hydraulic Fluid Intake Filter36
- Figure 24. Hydraulic Filter Assembly36
- Figure 25. Hydraulic Filter Disassembly37
- Figure 26. Hydraulic Filter Parts37
- Backhoe Hydraulic Fluid Intake Filter38
- Figure 27. Hoe Hydraulic Oil Filter38
- Figure 28. Hoe Hydraulic Filter Oring38
- Injector Pump Oil40
- Figure 29. Fuel Injector Oil Filler (A) & Drain (C)40
- Figure 30. Fuel Injector Breather (A) and Cap (B)40
- Figure 31. Fuel Injector Assembly40
- Figure 32. Fuel Injector Steel Balls 440
- Oil Drains41
- Figure 33. Transmission Oil Drain 441
- Figure 34. Engine Oil Drain41
- Figure 35. Hydraulic System Oil Drain41
- Ignition Switch Retrofit42
Jinma 254 Specifications43
Jinma Crate Tractor Assembly46
Jinma JW-03 Backhoe Info50
- Pivet Pins50
- Enlarge Outrigger Pads51
- Strengthen Lower Sub-Frame51
- Stiffen up Rear Mount52
- Figure 44. Hoe Frame Top Link Stabilizer52

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Yancheng Tractor Factory Jinma 200 Series Specifications

General

Brand	Yancheng Tractor Factory
Model	Jinma 200 Series
Category	Tractor
Language	English

Yancheng Tractor Factory Jinma 200 Series User Manual

Table of Contents

Questions and Answers:

Yancheng Tractor Factory Jinma 200 Series Specifications