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Yancheng Tractor Factory Jinma 200 Series User Manual

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Jinma 200 series Tractor Users Manual
MCE 2004.01
JINMA 200 Series
DOCUMENTATION
Edited by: Steve Bradshaw
Malacat Enterprises
Cobble Hill, B.C.
Version 0.2 Page 1 of 52

Table of Contents

Questions and Answers:

Yancheng Tractor Factory Jinma 200 Series Specifications

General IconGeneral
BrandYancheng Tractor Factory
ModelJinma 200 Series
CategoryTractor
LanguageEnglish

Summary

INTRODUCTION

Sources of data

Information about the origins of the manual's content.

PARTS

Information regarding the availability and sourcing of tractor parts.

THE RULES

Shear and Cutting Points

Hazards related to machine edges that cut or shear.

Pinch Points

Hazards from rotating objects that can catch body parts or clothing.

Wrap Points

Hazards from rotating shafts that can entangle clothing.

Crush Points

Hazards where objects move towards each other or a stationary object.

Free-Wheeling Parts

Hazards from machine parts that continue to spin after shutdown.

Springs

Hazards associated with released or stretched springs.

Burn Points

Hazards from hot surfaces like mufflers and manifolds.

Hydraulic Systems

Hazards related to high-pressure fluid in hydraulic systems.

MATERIAL SAFETY DATA SHEETS

DISPOSAL OF POL WASTE

Guidelines for the safe disposal of petroleum, oil, and lubricant waste.

ENVIROMENTIAL LAW

Legal accountability for pollution from improper disposal.

Controls and Instruments

Instruments (Standard)

Description of standard gauges and controls on the tractor.

Instruments (Optional)

Description of optional instrument panel features and gauges.

OPERATING CONTROLS

Engine Shutoff Handle

Lever to stop the engine.

Compression Release

Aids engine starting in cold weather or with a weak battery.

Hand Throttle

Controls engine RPM.

Clutch Pedal

Disengages the clutch for gear changes.

4WD Selector

Engages or disengages the front drive axle.

Transmission Gear Selector

Controls the main speed gearbox.

Hi-Lo Range Gear Shifting Lever

Controls the auxiliary speed gearbox.

Left and Right Brake Pedals

Controls braking for the tractor.

Foot Throttle Pedal

Controls engine speed.

Parking Brake Lock Pawl

Locks the brakes for parking.

Creeper Shifting Lever

Engages creeper speed range.

Hydraulic Control Lever

Controls the hydraulic hitch system.

Differential Lock Lever

Engages or disengages the differential lock.

Hydraulic Speed Regulator

Controls the lowering speed of the hitch.

PTO Control Lever

Engages or disengages PTO power.

Control and Operation of the Tractor

Starting Engine

Procedures for starting the tractor engine.

Operating the Tractor

Steps for operating the tractor after the engine is running.

Driving the Tractor

Guidance on safe tractor operation while driving.

Stopping the Tractor

Procedures for safely stopping the tractor.

Tractor Operation Safety

Essential safety regulations for tractor operation.

Control and Operation of PTO driven Devices

Control and Operation of PTO

How to engage and disengage the Power Take-Off (PTO).

Control and Operation of Hydraulic Hitch System

Position Control

Adjusting the implement position using the control lever.

Floating Control

Using floating control for field plowing.

Control of the Lowering Speed of the Implement

Adjusting the speed at which implements lower.

Operation of Hitch System

General operation of the tractor's hitch system.

Adjusting of Longitudinal Level

Ensuring the plow frame is level lengthways.

Adjusting of Lateral Level

Ensuring the plow frame is level sideways.

Using the Differential Lock

Use of the Electrical Equipment

Battery

Information on the tractor's battery specifications and maintenance.

The Starter

Information on the starter motor and its operation.

Maintenance Schedule for the Tractor

Daily Maintenance

Routine checks and cleaning before/after daily use.

50 Hour Maintenance (Every 50 Hours)

Maintenance tasks to be performed every 50 hours.

250 Hour Maintenance (Every 250 Hours)

Maintenance tasks for every 250 hours of operation.

500 Hour Maintenance (Every 500 Hours)

Maintenance tasks for every 500 hours of operation.

1000 Hour Maintenance (Every 1000 Hours)

Maintenance tasks for every 1000 hours of operation.

Maintenance for Long Term Storage

Procedures for storing the tractor for extended periods.

Tractor Adjustments

Adjustment of clutch

How to adjust the tractor's clutch for proper operation.

Adjustment of brake

Procedures for adjusting the tractor's brakes.

Adjustment of disc brake

Specific adjustments for the disc brake system.

Free state adjustment of disc brake

Adjusting the disc brake for free play.

Travel adjustment of brake pedal

Adjusting the brake pedal travel distance.

Troubleshooting guide for Diesel Engines

SERVICE ADVISORIES

50 hour, Head Re-torque

Procedure for re-torquing cylinder head bolts after 50 hours.

18-28 HP Jinma Tractor Hydraulic Fluid Intake Filter

Service procedure for the hydraulic fluid intake filter.

Backhoe Hydraulic Fluid Intake Filter

Service procedure for the backhoe's hydraulic fluid intake filter.

Injector Pump Oil

Instructions for checking and changing injector pump oil.

Oil Drains

Locations and procedures for draining various oils.

Ignition Switch Retrofit

Information on replacing the tractor's ignition switch.

Jinma 254 Specifications

Jinma Crate Tractor Assembly

Jinma JW-03 Backhoe Info

PIVET PINS

Information and modifications for backhoe pivot pins.

Enlarge outrigger pads.

Modifying outrigger pads for better stability on soft soil.

Strengthen lower sub-frame.

Reinforcing the backhoe's lower sub-frame.

Stiffen up rear mount

Reinforcing the rear mount of the hoe.