9 Maintenance and Inspection
9.1 Inspection Schedule
9-2
155976-1CD
HW0485249
ES165D
Table 9-1: Inspection Items (Sheet 1 of 2)
Items
1)
Schedule Method Operation Inspection
Charge
Daily
1000HCycle
6000HCycle
12000HCycle
24000H
36000H
Specified
Personnel
Licensee
Service
Company
1 Alignment mark
•
Visual Check alignment mark accordance at the home position.
Check for damage.
•••
2 External lead
•
Visual Check for damage and deterioration of leads.
•••
3 Working area and
manipulator
•
Visual Clean the work area if dust or spatter is present. Check for damage and
outside cracks.
•••
4 Motors for L- and U-axes
•
Visual Check for grease leakage.
2)
•••
5 Baseplate mounting bolts
•
Spanner
Wrench
Tighten loose bolts. Replace if necessary.
•••
6 Cover mounting screws
•
Screwdriver,
Wrench
Tighten loose bolts. Replace if necessary.
•••
7 S-,L-,U-axes motor connector
•
Manual Check for loose connectors and tighten if necessary.
•••
8 Connector base
•
Manual Check for loose connectors.
•••
9 Balancer
•
Grease Gun Supply grease. See Chap. section 9.3.5.
••
10 Wire harness in manipulator
(SLU-axis wires)
(RBT-axis wires)
•
Visual,
Multimeter
Check for conduction between the main connector of base and intermediate
connector with manually shaking the wires. Check for wear of protective
spring.
3)
••
•
Replace
4)
•
11 Battery pack in manipulator
•
Replace the battery pack when the battery alarm occurs or the manipulator
drove for 36000H.
••
12 S-axis speed reducer,
S-axis gear
••
Grease Gun Check for malfunction. (Replace if necessary.)
Supply grease
5)
. (6000H cycle) See section 9.3.1.
Replace grease
5)
. (12000H cycle) See section 9.3.1.
••
13 L-axis speed reducer,
••
Grease Gun Check for malfunction. (Replace if necessary.)
Supply grease
5)
. (6000H cycle) See section 9.3.2.
Replace grease
5)
. (12000H cycle) See section 9.3.2.
••
14 U-axis speed reducer,
••
Grease Gun Check for malfunction. (Replace if necessary.)
Supply grease
5)
(6000H cycle). See section 9.3.3.
Replace grease
5)
(12000H cycle). See section 9.3.3.
••