9 Maintenance and Inspection
9.1 Inspection Schedule
9-2
170625-1CD
HW1482737
ES200RD II
Table 9-1: Inspection Items (Sheet 1 of 2)
Items
1)
Schedule Method Operation Inspection
Charge
Daily
1000HCycle
6000HCycle
12000HCycle
24000H
36000H
Specified
Personnel
Licensee
Service
Company
1 Alignment mark
•
Visual Check alignment mark accordance and damage at the home position.
•••
2 External lead
•
Visual Check for damage and deterioration of leads.
•••
3 Working area and manipulator
•
Visual Clean the work area if dust or spatter is present.
Check for damage and outside cracks.
•••
4 Motors for L- and U-axes
•
Visual Check for grease leakage.
2)
•••
5 Baseplate mounting bolts
•
Spanner
Wrench
Tighten loose bolts. Replace if necessary.
•••
6 Cover mounting screws
•
Screwdriver,
Wrench
Tighten loose bolts. Replace if necessary.
•••
7 S-,L-,U-axes motor connectors
•
Manual Check for loose connectors and tighten if necessary.
•••
8 Connector base
•
Manual Check for loose connectors.
•••
9 Balancer
•
Grease Gun Supply grease. See section 9.3.6.
••
10 Wire harness in manipulator
(Wires for S-, L-, and U-axes)
(Wires for R-, B-, and T-axes)
•
Check for conduction between the main connector of base and
intermediate connector with manually shaking the wires. Check for
wear of protective spring.
3)
••
•
Replace
4)
•
11 Battery pack in manipulator
•
Replace the battery pack when the battery alarm occurs or the
manipulator drove for 36000 H. See section 9.2.1.
••
12 S-axis speed reducer,
S-axis gear
••
Grease Gun Check for malfunction. (Replace if necessary.)
Supply grease
5)
(6000 H cycle). See section 9.3.2.
Replace grease
5)
. (12000 H cycle) See section 9.3.2.
••
13 L-axis speed reducer
••
Grease Gun Check for malfunction. (Replace if necessary.)
Supply grease
5)
(6000 H cycle). See section 9.3.3.
Replace grease
5)
(12000 H cycle). See section 9.3.3.
••
14 U-axis speed reducer
••
Grease Gun Check for malfunction. (Replace if necessary.)
Supply grease
5)
(6000 H cycle). See section 9.3.4.
Replace grease
5)
(12000 H cycle). See section 9.3.4.
••