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yellow jacket 800 Series User Manual

yellow jacket 800 Series
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Automatic Refrigerant Recovery/Recycling/Recharge System
Model 39800
Operation Manual
For Automotive Applications
YELLOW JACKET
®
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yellow jacket 800 Series Specifications

General IconGeneral
Brandyellow jacket
Model800 Series
CategoryService Equipment
LanguageEnglish

Summary

Specifications

General Safety Instructions

Safety Precautions and Warnings

Covers hazards, PPE, ventilation, first aid, and handling procedures for refrigerants.

Component Location and Description

Control Interface and Indicators

Identifies touch pad, gauges, switches, and tool tray for operation.

Fluid and Refrigerant Lines

Describes auto/tank hoses, oil bottles, and storage tank connections.

Core Mechanical Components

Identifies the vacuum pump and its location.

Control Panel Features

LCD Display Fields

Details the five fields of the LCD display and their meaning.

Mode Selection Keys

Explains keys for selecting modes 1-7 and their functions.

Function and Operation Keys

Describes the purpose of Function Keys (Increase, Decrease) and Operation Keys (Start, Reset).

Initial Setup Procedures

Vacuum Pump Oil Fill

Step-by-step guide to filling the vacuum pump with oil.

Source Tank Refrigerant Fill

Instructions for filling the refrigerant source tank.

Mode 1: Recovery Only

Mode 1 Operational Steps

Procedure to recover refrigerant from an A/C system.

Contaminated Refrigerant Warning

Warns against recovering contaminated refrigerant due to warranty void and damage.

Recovery Hold and Leak Check

Details the Recovery Hold option and leak check process.

Mode 2: Vacuum Operation

Mode 2 Operational Steps

Steps for vacuuming an A/C system to remove moisture.

Setting Vacuum and Hold Times

Instructions for setting vacuum and hold times.

Vacuum Completion and Leak Detection

Verifying vacuum completion and checking for leaks via vacuum levels.

Mode 3: Charge Only

Mode 3 Operational Steps

Steps to add a precise amount of refrigerant to an A/C system.

Setting Charge Amount

Procedure to set the desired amount of refrigerant for charging.

Mode 4: Full Cycle

Mode 4 Operational Steps

Procedure for complete recovery, vacuum, and recharge of A/C systems.

Setting Vacuum and Charge Parameters

Instructions for setting vacuum time and refrigerant charge amount.

Vacuum and Charge Process

Details the sequence of vacuum, oil injection, and charging operations.

Mode 5: Oil Inject

Oil Inject Procedure

How to inject oil into the A/C system using the unit.

Mode 6: Tank Refill

Tank Refill Procedure

Steps for adding refrigerant to the unit's storage tank.

Mode 7: Refrigerant Management System

RMM Data Registers

Details the nine registers for tracking refrigerant usage and job data.

Uses of Refrigerant Data

Benefits of using the RMM for business management and compliance.

Purging Non-Condensable Gases

Automatic Purge Function

Explains the unit's automatic purging of air from the storage tank.

Purge Status Indicators

Defines the 'Y', 'N', and 'E' indicators for purge status.

Approximate Tank Pressure Table

Provides pressure values for R-12 and R-134a at different temperatures.

Maintenance Reminders

Filter Replacement Reminder

Information on the filter change reminder and procedure.

Compressor Oil Maintenance

Instructions for checking and replacing compressor oil.

Vacuum Pump Oil Maintenance

Guidance on checking and replacing vacuum pump oil.

Troubleshooting Information

Common Problems and Solutions

Lists common issues like vacuum pull failure and solutions.

LCD Error Messages and Potential Solutions

Details error codes, possible causes, and solutions.

Model 800 Repair Parts List

Warranty Information

Limited Warranty Terms

Details the warranty coverage, exclusions, and duration for products.

Warranty Return Instructions

Provides contact information and procedures for warranty returns.

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