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Yeswelder TIG-225P User Manual

Yeswelder TIG-225P
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TIG-225P
IGBT INVERTER MULTI-PROCESS DC TIG WELDER
(HF TIG, LIFT TIG, PULSE TIG, COLD SPOT TIG, STICK)
Jan, 2022
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Yeswelder TIG-225P Specifications

General IconGeneral
BrandYeswelder
ModelTIG-225P
CategoryInverter
LanguageEnglish

Summary

Safety Precautions

Eye, Ear, and Body Protection

Protect eyes, face, body, and others from arc rays and hazards.

Special Situations

Precautions for specific hazardous conditions like contact with toxic substances.

California Proposition 65 Warnings

Warnings regarding diesel exhaust and welding fumes known to cause cancer or birth defects.

Engine Powered Equipment Safety

Safety guidelines for operating and maintaining engines, including fuel handling.

Electric and Magnetic Field Dangers

Risks of EMF fields, especially for pacemaker wearers, and procedures to minimize exposure.

Electric Shock Hazards

Precautions against electric shock, including insulation and grounding.

Arc Ray Burns

Protection from arc rays using shields, filters, and protective clothing.

Fumes and Gases Hazards

Risks of welding fumes and gases, ventilation requirements, and precautions for toxic materials.

Fire and Explosion Prevention

Precautions to prevent fire and explosion from sparks, hot materials, and flammable substances.

Cylinder Damage Prevention

Safe handling and storage of compressed gas cylinders to prevent damage and explosion.

Electrically Powered Equipment Safety

Safety measures for electrical connections, grounding, and disconnect switches.

Installation Guide

Technical Specifications

Detailed specifications including voltage, current, duty cycle, and physical dimensions.

Input Power Requirements

Input power requirements and specifications for single-phase operation.

Rated Output DC

Rated output parameters for DC welding modes (GTAW, SMAW) at different voltages.

Output Current and Voltage Range

Range of output voltage and current for different welding modes.

Other Machine Parameters

Additional parameters like Power Factor, Efficiency, Protection Class, and Insulation Class.

Physical Dimensions and Weight

Physical measurements of the machine including length, width, height, and weight.

Temperature Operating Ranges

Recommended operating and storage temperature ranges for the equipment.

Included Components

List and illustration of all parts included with the TIG-225P welder.

Installation Safety Precautions

Essential safety guidelines to follow before and during installation.

Selecting a Suitable Location

Criteria for choosing an appropriate and safe location for the welder.

Grinding Particle Warning

Warning about directing grinding particles towards the welder.

Stacking Limitations

Information that the TIG-225P cannot be stacked.

Tilting Prevention

Requirement to place the machine on a secure, level surface to prevent tipping.

Enclosure Rating Details

Details about the welder's IP21S enclosure rating for environmental protection.

High Frequency Interference Protection

Methods to minimize or eliminate high-frequency interference with other equipment.

Input Voltage Selection

Automatic adjustment of the TIG-225P to input voltages; no manual switch settings needed.

Input Power Connection

Instructions and warnings for connecting the input power leads to the welder.

Output Connections

How to connect the work clamp, electrode holder, and torch using Twist-Mate connectors.

Input Fuse and Wire Considerations

Guidance on selecting appropriate fuses, wire sizes, and circuit breakers for input power.

Air Cooled TIG Torch Diagram

Diagram illustrating how to connect an air-cooled TIG torch.

Stick SMAW Welding Diagram

Diagram showing the connections for Stick (SMAW) welding.

Operation Guide

Front Case Controls

Identification and function of controls on the front panel of the welder.

Back Case Controls

Identification and function of controls and connections on the back panel of the welder.

User Interface Controls

Detailed explanation of the user interface elements like display, lights, and controls.

Process Selection

Explanation of how to select the welding process (Stick, Lift TIG, HF TIG, Pulse TIG, Cold Spot TIG).

Output Control Methods

How to set the desired output control method using 2-step or 4-step.

2-Step Welding Sequence

Description of the 2-step trigger sequence for TIG welding operation.

4-Step Welding Sequence

Description of the 4-step trigger sequence for TIG welding operation.

Sequencer Functions Overview

How to customize TIG welding operation using sequencer functions.

Pulse Sequencer Functions

How to use pulse TIG settings via the sequencer.

Cold Spot Functions

How to use cold spot TIG settings via the sequencer.

Stick (SMAW) Welding

Step-by-step guide for performing Stick (SMAW) welding.

Maintenance Procedures

Maintenance Safety Precautions

Safety warnings to be observed before performing any maintenance.

Thermostatic Protection

Explanation of the welder's thermostatic protection feature and its indicators.

Routine and Periodic Maintenance

Recommended routine maintenance tasks to keep the welder in optimal condition.

Troubleshooting Guide

Using the Troubleshooting Guide

Instructions on how to effectively use the troubleshooting guide.

Error Code Troubleshooting

Table listing error codes, their possible causes, and recommended actions for troubleshooting.

TIG Welding Issues

Common problems encountered during TIG welding and their solutions.

Stick Welding Issues

Common problems encountered during Stick welding and their solutions.

Output Issues

Troubleshooting output problems like thermal overload or no output.

High Frequency Issues

Troubleshooting issues related to high frequency starting and operation.

Wiring Diagram