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YZ Systems NJEX 7300G User Manual

YZ Systems NJEX 7300G
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NJEX 7300G
N A T U R A L G A S O D O R I Z A T I O N S Y S T E M

Table of Contents

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YZ Systems NJEX 7300G Specifications

General IconGeneral
CategoryIndustrial Equipment
ManufacturerYZ Systems
ModelNJEX 7300G
Hazardous Area ApprovalATEX, IECEx
TypeGuided Wave Radar Level Transmitter
Output4-20 mA HART
Power Supply24 VDC
Process Connection1-1/2" NPT
Operating Temperature-40 to 150 °C
Operating Pressure-1 to 40 bar
Accuracy± 2 mm
Probe TypeSingle Rod
Housing MaterialAluminum

Summary

First Things To Know About The NJEX 7300G

How to Use this Manual

Guidance on navigating and utilizing the instruction manual effectively.

Getting Help

Contact information and procedures for obtaining technical assistance from YZ Systems.

Theory of Operation

Explanation of the core components and how the NJEX 7300G system functions.

System Accessories

List and description of optional components and accessories available for the NJEX 7300G system.

NJEX 7300G System Installation

Standard System Components

Identification and description of the primary physical components making up the NJEX-7300G system.

System Flow Schematic

Visual representation of the fluid and gas pathways within the NJEX-7300G system.

Standard System Mounting

Instructions and guidelines for securely mounting the NJEX-7300G system enclosure.

Standard System Connections

Details on making the necessary electrical and signal connections for system operation.

Skid System Mounting

Specific mounting procedures for NJEX skid-mounted systems, including dimensional data.

Skid System Connections

Field connection requirements for NJEX SkidMount systems.

Filling the Bulk Odorant Tank

Filling the Tank for the First Time

Step-by-step procedure for the initial filling of the bulk odorant storage tank.

Refilling the Bulk Odorant Tank

Procedure for replenishing the odorant in the bulk storage tank.

NJEX 7300G System Control & Electronics

Overview of Control System

Introduction to the control and electronics system of the 7300G, including enclosure and power supply.

Using the N-300 Controller Key Pad

Explanation of the N-300 controller keypad functions and dual-use capabilities.

Powering Up the NJEX System

Procedure for safely powering on the NJEX system and navigating initial displays.

Test and Standby Key Functions

Functions of the Test and Standby keys for pump operation and system readiness.

Battery and Solar Power Systems

Details on the system's power supply, including solar panels and battery backup.

Communications Interface Options

Methods for communicating with the N-300 controller, including Modbus and Sentry software.

Programming for Proportional-to-Flow Operation

Setting Operator Input Parameters

Configuring essential operational parameters like injection rate, pump displacement, and odorant density.

Programming for Proportional-to-Time Operation

Setting Operator Input Parameters

Configuring parameters for time-based operation, including pump displacement and time intervals.

Calibrating Signal Inputs

Analog Flow Input Calibration

Procedure for calibrating analog flow signals, including zero and span adjustments.

Expansion Tank Pressure Transmitter Calibration

Steps to calibrate the zero reference point for the expansion tank pressure transmitter.

Odorant Inlet Pressure Transmitter Calibration

Procedure for calibrating the zero reference point for the odorant inlet pressure transmitter.

Pulse Flow Input Calibration

Steps for calibrating pulse flow inputs, including setting span frequency.

Working with the N-300 System Displays

Display Functionality Overview

Understanding the characters and indicators displayed on the N-300 controller screen.

Viewing Real-Time System Displays

Accessing and interpreting real-time operational data displayed on the N-300 controller.

Verometer Level and Alarms

Monitoring the odorant level within the Verometer and understanding associated alarms.

Flow Input and Alarms

Display of flow rate and associated alarms, including loss of signal and overflow conditions.

Setting & Testing Alarms

Setting Alarm Output Status

Configuring the enable/disable status for various system alarms like pump, battery, and signal alarms.

Testing Alarm Output Status

Procedures for testing alarm outputs and simulating alarm conditions for verification.

Setting the System Clock

Adjusting the N-300 controller's internal clock for accurate date and time stamping.

NJEX 7300G Mechanical System

Overview of Mechanical Components

Introduction to the mechanical components of the 7300G system.

Odorant Inlet Manifold and Filter Assembly

Description of the odorant inlet manifold and the primary odorant filter assembly.

Fill Valve Operation

Explanation of the fill valve's function in controlling odorant flow into the Verometer.

Verometer Functionality

Description of the Verometer's role as an odorant meter and its interaction with the controller.

Model 7000F Pump Details

Details on the NJEX 7000F pump, its operation, and maintenance aspects.

Odorant Discharge Manifold

Description of the odorant discharge manifold and its connections.

NJEX Gas Filter Function

Information about the NJEX gas filter used for pneumatic supply conditioning.

Solenoid Valves and Pneumatic Relay

Description of the solenoid valves and pneumatic relay manifold controlling system operations.

Expansion Tank Functionality

Function and components of the expansion tank, acting as a pressure buffer.

NJEX 7300G System Operation

Setting System Pressures and Valves

Procedures for setting system pressures and ensuring correct valve positions before startup.

Low Pressure Relief Adjustment

Testing and adjusting the low-pressure relief function of the overflow protector.

Starting the NJEX System

Step-by-step guide for initiating the NJEX 7300G system after installation and setup.

Stopping the NJEX System

Procedure for safely shutting down the NJEX 7300G system during operation.

NJEX 7300G System Maintenance

Preventative Maintenance Schedule

Recommended schedule for proactive maintenance to ensure system reliability.

Recommended Spare Parts List

List of essential spare parts recommended for maintaining the NJEX system.

Overflow Protector Assembly Inspection

Detailed inspection procedure for the overflow protector assembly.

Conducting System Purge Operations

Steps for performing purging operations on the system and expansion tank.

Venting Pressure Gas Safely

Procedure for safely venting pressure gas, including necessary precautions.

Filling the Verometer

Step-by-step instructions for filling the Verometer with odorant.

Priming and Starting the NJEX System

Procedure for priming the system and initiating its operation after maintenance.

NJEX 7300G System Troubleshooting

How to Use This Section

Guidance on effectively using the troubleshooting section to resolve operational issues.

Step-by-Step Resolution Guide

Recommended chronological approach to resolving NJEX system issues.

Troubleshooting Contact Information

Contact information for further technical assistance if issues cannot be resolved.

General Safety Notes for Troubleshooting

Crucial safety precautions to be followed during system maintenance and troubleshooting.

Tank Level Alarm Troubleshooting

Information and troubleshooting steps for alarms related to the odorant tank level.

Battery Alarm Troubleshooting Steps

Steps to diagnose and resolve issues causing the battery low alarm.

Signal Alarm and Non-Alarm Troubleshooting

Troubleshooting procedures for both signal alarms and non-alarm indicators.

Verometer Alarm Troubleshooting

Description and troubleshooting for various alarms related to Verometer performance.

Pump Alarm Troubleshooting

Troubleshooting guides for pump over-pumping, under-pumping, and failure alarms.

Appendix A: Illustrations

NJEX Model 7000F Pump Assembly Illustration

Exploded view illustration of the assembled NJEX Model 7000F pump.

NJEX Model 7000F Pump Actuation Assembly

Exploded view of the pump's actuation assembly, detailing its components.

NJEX Model 7000F Pump Diaphragm Cartridge

Exploded view of the pump's diaphragm cartridge assembly.

NJEX Model 7000F Pump Check Valve Assembly

Exploded view of the pump's check valve assembly, showing its parts.

Fill Valve Exploded View

Exploded view illustration of the fill valve and its components.

VM-1100 Verometer with Filter Assembly

Exploded view of the VM-1100 Verometer, including its filter assembly.

Bulk Odorant Filter Illustration

Illustration of the bulk odorant filter and its components.

NJEX Gas Filter Illustration

Illustration of the NJEX gas filter and its parts.

Electronics Assembly Illustration

Illustration showing the internal components of the electronics assembly.

SPS-12 Solar Power Supply Unit

Illustration of the SPS-12 solar power supply unit.

LPS-120/240 Charger Supply Unit

Illustration of the LPS-120/240 charger supply unit.

Optional Heater Wiring Diagram

Wiring diagram for the optional heater unit.

N-300 Modbus Specifications

Modbus Communications Settings

Configuration parameters for Modbus communication, including protocol and baud rates.

N300 Modbus Function Support

List of Modbus function codes supported by the N-300 controller.

Boolean Registers for Modbus

Details on Boolean data types for status and control using Modbus functions.

Modbus Control Functions

Modbus control functions for managing pump, standby, and other system states.

Modbus Alarm Functions

Modbus registers for reading alarm statuses, including latching behavior.

Modbus Status Functions

Modbus registers for reading various system statuses like operation mode and alarm enablement.

Modbus Integer Registers

Data types and functions for reading and writing integer registers for results and parameters.

Modbus Result Data Functions

Modbus registers providing access to system results data like flow rates and dates.

Modbus Parameter Functions

Modbus registers for configuring system parameters, requiring system stop.

Modbus Exception Responses

List of Modbus exception codes indicating errors during query processing.

Response Forms

NJEX 7300G For the Record Form

Form for recording initial NJEX 7300G system information and parameters.

NJEX Troubleshooting Form

Standard form for documenting troubleshooting steps and observations for the NJEX system.

Documents

N-300 Controller Display Diagram

Diagram illustrating the N-300 controller display and menu flow.

NJEX Wiring Control Document

Electrical wiring diagram for controlling and operating the NJEX system.

N-300 ATEX Connections

ATEX System Connections Guide

Specific connection requirements for ATEX certified NJEX 7300G systems.

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