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Zetor 7520 User Manual

Zetor 7520
236 pages
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Zetor 7520 Specifications

General IconGeneral
Engine TypeDiesel
Cylinders4
Displacement4.2 L
TransmissionMechanical
Max speed30 km/h
Fuel Tank Capacity90 L
PTO Speed540/1000 rpm
Hydraulic SystemOpen center
Hydraulic Flow40 l/min
Hydraulic pump capacity40 l/min
GearboxSynchro

Summary

Serial Number Location

Tractor Serial Number Identification

Locates the tractor's unique identification number.

ROPS Cab Serial Number

Identifies the serial number for the Roll-Over Protective Structure.

Engine Serial Number Location

Specifies the location of the engine's unique identification number.

Tractor Rating Plate Details

Details the location of the plate with tractor specifications.

Safety Instructions for User's Reference

General Safety Regulations

Outlines essential safety rules for tractor operation and traffic.

Engine Starting Safety Procedures

Covers safe procedures and warnings for starting the engine.

Proper Clothing Recommendations

Advises on appropriate attire to prevent accidents.

Riding Operation Safety Precautions

Details safety precautions for driving and operating the tractor.

Transport of Persons and Driving Guidelines

Guidelines for safely transporting passengers and general driving.

Salvage and Pushing Procedures

Safe methods for towing or pushing a tractor.

Safe Tractor Entry and Exit

Instructions for safe entry and exit from the tractor cab.

Fire Prevention Principles

Safety measures related to fire hazards, especially refueling.

Health and Environmental Protection

Precautions when handling oil products and environmental safety.

Preventative Maintenance Daily

Fuel System Leak Check

Procedure for inspecting the fuel system for any leaks.

Engine Oil Level Check

Guidance on checking and topping up engine oil.

Coolant System Inspection

Steps for checking the coolant level in the expansion tank.

Hydraulic Brakes Check

Inspecting hydraulic brakes and clutch control for leaks.

Pneumatic Brakes Check

Checking the air brake system and tractor braking efficiency.

Steering System Checks

Checking oil level in the steering reservoir and tie-rod bolts.

Tires and Wheels Maintenance

Checking tire inflation and wheel bolt tightness.

Air Cleaner Inspection

Procedure for inspecting and cleaning the engine air pre-cleaner.

Cab Air Filter Maintenance

Instructions for inspecting and cleaning cab ventilation filters.

Trailing Attachments Inspection

Checking all attachments, including the trailer.

Post-Operation Checks

Cleaning front wall and checking external hydraulic fittings.

Short Functional Test

Verifying hydraulic steering circuits and engine indicators.

Getting Acquainted with the Tractor

Driver's Seat Adjustment

Details on adjusting weight, fore-aft, and height of the driver's seat.

Passenger's Seat Location

Information about the passenger seat's position and locking mechanism.

Cab Features Overview

Explains switches, heater panel, and kit boxes within the cab.

Cab Door and Window Operation

Instructions for opening, locking, and securing cab doors and windows.

Windscreen Wiper and Washer

How to operate the windscreen washer and wiper system.

Adjustable Steering Wheel

Information on adjusting steering wheel positions and locking.

Dash Panel Layout

Identifies controls and indicators on the main dash panel.

Indicator Warning Lights

Explains the meaning and function of various warning lights.

PHOENIX Electronic Dash Panel

Description and operation of the electronic dash panel system.

Key Switch and Circuit Connections

Details on key switch positions and electrical circuit connections.

Tractor Switches and Controls

Explains various switches for lights, drive, and PTO.

Driver Controls and Levers

Identifies pedals, levers, and gear shifting patterns.

Warning and Information Plates

Location and purpose of various labels and plates on the tractor.

Operating the Tractor

Starting the Engine Safely

Procedures for starting the engine without auxiliary devices.

Engine Starting with Thermostart

Using the thermostat for easier engine starting in cold.

Engine Starting with Coolant Heater

Using a coolant heater for cold weather engine starts.

Immediately After Starting Engine

Warm-up procedures and checks after engine start.

Driving Off Procedures

Steps for smoothly moving the tractor and preparing for operation.

Gear Shifting Explained

How to shift gears up and down, including double clutching.

Shifting on Slopes

Techniques for shifting gears when driving uphill or downhill.

Torque Multiplier Shifting

Operation of the torque multiplier lever for speed changes.

Reverser Shifting

How to engage and use the reverser lever for direction changes.

Creeper Gear Shifting

Using the creeper gear for very low speed operations.

Tractor Brakes Overview

Details on foot brakes, drum brakes, and front cardan shaft brake.

Trailer and Semi-Trailer Brakes

Information on air brake systems for trailers.

Warning Device for Brakes

Understanding the red warning light for pressure drop.

Single and Double-Line Brakes

Coupling procedures for single and double-line brake systems.

Shut-off Cock Operation

Correct use of the shut-off cock for brake systems.

Hydraulic Trailer Brakes

Control and operation of hydraulic trailer braking systems.

Stopping the Tractor

Procedures for stopping the tractor using park brake or engine.

Leaving the Tractor Safely

Steps to take before leaving the tractor unattended.

Running-in Procedure

Guidelines for the initial 100 hours of tractor operation.

Utilization for Transport

Front Hook Attachment

How to use the front hook for towing.

Trailer Hitch Engagement

Connecting double-axle or smaller single-axle trailers.

Multistage Trailer Hitch

Details on the pin diameter and static load of the hitch.

Automatic Tow Jaw

Coupling trailers using the automatic tow jaw.

Swinging Draw Bar

Adjusting and using the swinging draw bar for implements.

Pick-up Hitch Extension

Using the extension for coupling machines to the draw bar.

Coupling and Uncoupling Trailers

Procedures for connecting and disconnecting trailers.

Draw Bar Function

Adjusting the draw bar and maximum static load.

Using Trailer or Semi-Trailer

Load limits for trailers and semi-trailers.

Power Drive of Agricultural Machines

Safety Precautions for PTO

Essential safety rules when using the Power Take-Off (PTO).

PTO Engagement/Disengagement

How to engage and disengage the PTO clutch safely.

Dependent and Independent PTO Speeds

Shifting between dependent and independent PTO speeds.

Front PTO Operation

Information on connecting and operating the front PTO.

PTO Covers Identification

Identifying and listing the different PTO covers.

Hydraulic System

Inner Circuit Operation

How the inner hydraulic circuit is controlled by levers.

Disengageable Hydraulic Pump

Switching the hydraulic pump on and off.

Inner Circuit Control Lever

Functions of the inner circuit control lever for implement movement.

Preselector Control Lever

Using the preselector lever for position and draft control.

Response Control Lever

Operation of the response control lever for oil flow.

Electropneumatic Control of Hydraulic System

Optional control for lifting/lowering implements.

Cab Switch Operation

Using the cab switch to raise or lower implements.

Fender Button Control

Using the fender button for lower link movement.

Using Control Buttons

Driver position and procedure for button control of implements.

Outer Hydraulic Circuit

Connecting implements to outer hydraulic outlets.

Maximum Outer Hydraulic Outlets Supply

Oil volume and handling for outer hydraulic outlets.

Rear Outer Hydraulic Circuit Outlets

Description of rear outer hydraulic outlets and their pressure.

Outer Circuit Control Lever

Lever positions for controlling outer hydraulic circuits.

Single-Acting Cylinder Control

Operating single-acting cylinders for implement control.

Double-Acting Cylinder Control

Operating double-acting cylinders for implement control.

Coupling Machines to Outer Hydraulic Circuit

Connecting implements to the outer hydraulic circuit.

Connecting Front Outer Hydraulic Outlets

Installation and use of front outer hydraulic outlets.

Selecting Optional Valve Control (SCV)

Options for SCV control of hydraulic systems.

Three-Position Version SCV

SCV control lever positions for three-position systems.

Four-Position Version SCV

SCV control lever positions for four-position systems.

Electrohydraulics EHR 4 - Bosch

Control Panel Location

Location of the control panel for EHR system.

Control Functions Overview

Functions of levers and buttons for EHR control.

Using the EHR Control Panel

Operating the EHR control panel for various functions.

EHR 4 - Bosch Function Diagram

Schematic diagram of the EHR 4 - Bosch system.

EHR 4 - Bosch Electric Connections

Wiring diagram for the EHR 4 - Bosch system.

Electrohydraulic Fender Buttons

Operation of fender buttons for three-point linkage.

High Pressure Oil Filter Indicator

Function of the oil filter indicator light.

Three Point Linkage

Three-Point Linkage - Cab

Components and adjustments of the three-point linkage with cab.

Three-Point Linkage - Cabriolet

Specifics for the three-point linkage on cabriolet models.

Coupling Machines in Three-Point Linkage

Connecting agricultural machines to the three-point linkage.

Eliminating Lower Links Lateral Movement

Stabilizing the lower links for lateral movement.

Lower Telescopic Draft Links

Adjusting and locking telescopic draft links.

Top Link Operation

Attaching and adjusting the top link for implements.

Top Link Position Selection

Selecting top link positions based on implement needs.

Front Three Point Linkage

Use and attachment of the front three-point linkage.

Front Three Point Linkage Controls

Operating the front linkage using cylinders and levers.

Adjusting the Return Reduction Valve

Adjusting the return reduction valve for linkage speed.

Implement Attachment, Front Linkage Ballast

Attaching implements and using front linkage ballast.

Securing the Front Three Point Linkage Mechanically

Mechanically securing the front three-point linkage.

Changing Wheel Track

Changing Front Wheel Track (Non-driven)

Adjusting front wheel track on non-driven front axle tractors.

Adjustment of Front Axle Extensions

Procedures for adjusting front axle extensions.

Changing Front Wheel Track (Front Wheel Drive)

Adjusting front wheel track on FWD tractors.

Adjusting the Position of Rim on Disc

Changing track by adjusting rim lug position.

Front Wheel Toe-In Measurement

Measuring and adjusting front wheel toe-in.

Adjusting Toe-In Procedures

Detailed steps for adjusting toe-in on front wheels.

Rear Wheel Track Adjustment

Adjusting rear wheel track by changing rim offset.

Dual Rear Wheel Fitting

Instructions for fitting dual rear wheels.

Ballast

Front Ballast Installation

Installing front ballast weights under and in front of the frame.

Three Point Linkage Ballast

Attaching cast iron weights to the three-point linkage.

Rear Wheel Ballast

Installing cast iron weights on rear wheels.

Liquid Ballast in Tires

Procedures for filling tires with liquid ballast.

Draining Water from Tires

Safely draining liquid ballast from tires.

Supporting the Front Wheels

Precautions when lifting the rear wheels.

Maximum Liquid Weight Table

Table of maximum liquid weight for tire dimensions.

Antifreeze Solution for Tire Filling

Mixing antifreeze solution for tire filling.

Periodic Maintenance

Engine Maintenance Tasks

Routine inspections and servicing for engine components.

Engine Accessories Maintenance

Maintenance for fuel system, air intake, and pre-cleaner.

Cooling and Transmission Systems

Servicing radiators, cooling systems, and transmission components.

Axles, Steering, and Hydraulics

Maintenance for wheel hubs, steering, and hydraulic systems.

Brake and Air Brake Systems

Checks and maintenance for hydraulic and air brake systems.

Electrical System Maintenance

Servicing the battery, charging, and electrical components.

Safety Cab and Accessories Checks

Inspections for cab safety features and connected implements.

Maintenance Notes and Supplements

Important notes, warnings, and supplemental maintenance details.

Periodic Maintenance Supplement

Engine with Turbocharger Service

Replacing turbocharger components and checking for leaks.

Lubrication of Hydraulic Brakes

Lubricating moving parts of hydraulic brake systems.

Tractor Overhaul Procedures

Guidance on engine and overall tractor overhaul.

Maintenance Instructions

Removing Covers and Front Grill

Steps for removing side covers and the front grill.

Tilting the Upper Bonnet Cover

How to tilt the upper bonnet cover for access.

Engine and Turbocharger Lubrication

Diagrams and details for engine and turbocharger lubrication.

Checking Engine Oil Level

Procedure for checking and maintaining the engine oil level.

Draining Engine Oil

Steps for safely draining the engine oil.

Changing Engine Oil Filter

Replacing the engine oil filter.

Pouring Oil into Engine

Adding new oil to the engine after filter change.

Fuel System Maintenance

Cleaning fuel pre-cleaner and purging air from the fuel system.

Oil Air Filter Service

Maintenance procedures for oil air filters.

Dry Air Filter Maintenance

Procedures for servicing dry air filters.

Cleaning Main Filter Element

Cleaning the main filter element with compressed air.

Changing Inner Safety Filter Element

Replacing the inner safety filter element.

Installing Air Filter Elements

Correct installation of air filter elements.

Tightening the Filter

Securing the filter after installation.

Changing Oil and Filter for Hydrostatic Steering

Replacing oil and filter for hydrostatic steering.

Purging Air from Hydraulic Circuit

Removing air from the hydrostatic steering system.

Replacement of Hydrostatic Steering Hoses

Procedures for replacing steering hoses.

Changing Coolant

Steps for draining and refilling the cooling system.

Checking and Changing Transmission Oil

Procedures for transmission oil and filter changes.

Checking Automatic Unlocking Function

Verifying the automatic unlocking function of the front axle.

Front PTO Housing Maintenance

Checks and maintenance for the front PTO housing.

Adding Brake Fluid

Procedures for adding brake fluid to the reservoir.

Service Water Reservoir

Location and checks for the service water reservoir.

Spring Mounted Front Wheel Extensions

Locking and unlocking spring-mounted front wheel extensions.

Cleaning Cab Air Filters

Cleaning cab air filters.

Draining Air Tank

Draining the air tank.

Checking Air Systems for Leaks

Inspecting air systems for leaks.

Air Brakes Working Pressure

Checking air brake working pressure.

Maintenance and Attendance of Tires

Regular checks and care for tractor tires.

Inflating Tires

Procedures and pressure values for inflating tires.

Recommended Tire Inflation Pressures

Non-Driven Front Wheel Pressures

Recommended inflation pressures for non-driven front wheels.

Front Wheel Drive Tractor Pressures

Recommended inflation pressures for front wheel drive tractors.

Comprehensive Tire Pressure Table

Table of recommended tire inflation pressures for various models.

Increased Carrying Capacity Information

How tire pressure affects carrying capacity.

Adjustments

Drive Belt Tension Adjustment

Adjusting the tension of the drive belt.

Engine Cylinder Head Nut Tightening

Tightening engine cylinder head nuts to specified torque.

Engine Valve Clearance Adjustment

Adjusting valve clearances for intake and exhaust valves.

Injector Nozzles Adjustment

Adjusting the burst pressure of fuel injector nozzles.

Brake Pedal Travel Adjustment

Adjusting the travel of the brake pedal.

Rear Brake System Air Purge

Removing air from the rear brake system.

Front Brake System Air Purge

Removing air from the front brake system.

Clutch Pedal Free Movement

Adjusting the clutch pedal for free movement.

Clutch Hydraulic Circuit Air Purge

Removing air from the clutch hydraulic circuit.

Cardan Brake Air Purge

Bleeding air from the cardan brake system.

Front Drum Brake Air Purge

Bleeding air from the front drum brake system.

Foot Brake Checking

Procedures for checking the foot brake function.

Foot Brake Adjustment

Adjusting the foot brake mechanism.

Park Brake Adjustment

Adjusting the park brake for proper function.

Changing Braking Segments

Replacing braking segments in the cardan brake.

Taper Roller Bearing Freeplay

Adjusting freeplay in front wheel taper roller bearings.

Double Line Brakes Check

Procedures for checking double-line brake systems.

Link Adjustment

Adjusting the link for brake system pressure.

Single Line Brakes Check

Procedures for checking single-line brake systems.

Semi-Trailer Hitch Adjustment

Adjusting the hitch for semi-trailers.

Hitch Adjustment Check

Verifying the hitch adjustment.

Electrical Installation

Electrical Equipment Overview

General overview of the tractor's electrical system.

Basic Service Information

Important safety and connection notes for the electrical system.

Battery Maintenance and Care

Procedures for maintaining and checking the tractor battery.

Alternator Function and Maintenance

Information on alternator operation and maintenance.

Fuse Box and Connections

Locating the fuse box and understanding fuse connections.

Front Grill Headlights Setting

Adjusting front grill headlights for proper beam.

Cab Roof Headlights Setting

Adjusting cab roof lights for proper illumination.

Electrical Diagram - Without Cab

Wiring diagram for tractors without a cab.

Electrical Diagram - With Cab

Wiring diagram for tractors with a cab.

Electric Hydraulic Control Diagram

Schematic of the electric hydraulic control system.

Heater Electric Installation Diagram

Wiring diagram for the cab heater system.

Fuel Gauges Connection Diagram

Wiring for fuel gauges, especially with additional tank.

List of Bulbs

Details on bulb types and ratings used in the tractor.

Main Technical Data

Engine Technical Data (Z 7520, Z 7540)

Engine specifications for Z 7520 and Z 7540 models.

Turbo Engine Technical Data (Z 8520, Z 9520)

Engine specifications for Z 8520 and Z 9520 Turbo models.

Turbo Engine Technical Data (Z 9520, Z 9540)

Engine specifications for Z 9520 and Z 9540 Turbo models.

Turbo Intercooler Engine Data (Z 10520)

Engine specifications for Z 10520 Turbo Intercooler models.

Main Dimensions and Weight (Z 7520, Z 8520)

Dimensions and weight for Z 7520 and Z 8520 models.

Main Dimensions and Weight (Z 8520, Z 9520)

Dimensions and weight for Z 8520 and Z 9520 models.

Main Dimensions and Weight (Z 8520, Z 9520 Turbo)

Dimensions and weight for Z 8520 and Z 9520 Turbo models.

Main Dimensions and Weight (Z 9520, Z 9540 Turbo)

Dimensions and weight for Z 9520 and Z 9540 Turbo models.

Main Dimensions and Weight (Z 10520 Turbo Intercooler)

Dimensions and weight for Z 10520 Turbo Intercooler models.

Main Dimensions and Weight (Z 7540)

Dimensions and weight for Z 7540 models.

Main Dimensions and Weight (Z 7540 Turbo)

Dimensions and weight for Z 7540 Turbo models.

Main Dimensions and Weight (Z 8540 Turbo, Z 9540 Turbo)

Dimensions and weight for Z 8540 and Z 9540 Turbo models.

Main Dimensions and Weight (Z 10540 Turbo Intercooler)

Dimensions and weight for Z 10540 Turbo Intercooler models.

Forces, Output, Consumption and Tires

Max. Tractive Force Data

Data on maximum tractive force for various conditions.

Lifting Force Data

Specifications for lifting force of three-point linkage.

Output and Consumption Data

PTO shaft output and fuel consumption figures.

Rear Axle Tractor Tires

Recommended tire fitments for rear axles.

Front Axle Tractor Tires

Recommended tire fitments for front axles.

Front and Rear Tires Combinations

Recommended tire combinations for different speeds.

Liquids and Fillings

Engine Oils Specifications

Recommended engine oil grades and specifications.

Gearbox, Axles, PTO Transmission Oils

Oil specifications for gearbox, axles, and PTO.

Hydrostatic Steering Oil

Recommended oil for hydrostatic steering systems.

Hydraulic Brake and Clutch Fluids

Specifications for brake and clutch fluids.

Cooling System and Cab Heater Fluids

Fluids for cooling systems and cab heaters.

Fuel Specifications

Recommended fuel types for different seasons.

Amount of Liquids and Fillings Table

Table showing capacities for various fluids.

Tractor Speeds and Gearbox Information

Two-Stage Torque Multiplier Speeds

Speed charts for two-stage torque multiplier gearboxes.

Three-Stage Torque Multiplier Speeds

Speed charts for three-stage torque multiplier gearboxes.

Reverser Gearbox Speeds

Speed charts for gearboxes with a reverser function.

Creeper Gearbox Speeds

Speed charts for gearboxes with creeper speed options.

Lubrication Chart of Tractors

Lubrication Points Diagram

Diagram showing all lubrication points on the tractor.

Lubrication Schedule and Checks

Table detailing lubrication frequency and types.

Stopping Device Lubrication

Lubrication requirements for the stopping device.

General Principles for Tractor Aggregation

Machine Attachment and Field Conditions

Principles for attaching machines and considering field conditions.

Hydraulic and PTO System Coupling

Connecting hydraulic and PTO systems of tractors and implements.

Mounted Implement Attachment

Attaching mounted implements and checking movement.

Tractor and Implement Safety

Ensuring safe operation of the tractor with implements.

Speed, Traction, and Ballast Control

Managing speed, traction, and ballast for optimal performance.

Operator's Manual Information

Manual Edition and Publication Details

Information on manual edition, publication number, and department.

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