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Zhejiang Xinyang XY300 User Manual

Zhejiang Xinyang XY300
37 pages
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300UtilityVehicle
Operatinginstruction
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Zhejiang Xinyang XY300 Specifications

General IconGeneral
BrandZhejiang Xinyang
ModelXY300
CategoryUtility Vehicle
LanguageEnglish

Summary

I、Notes

II、Technical parameters

Common Technical Data

Common technical data including mass and dimensions of the vehicle.

Using Data

Data related to vehicle operation, performance, and consumption.

Engine Specifications

Detailed technical specifications of the vehicle's engine.

(IV)、Chassis

Clutch and Transmission

Details on the clutch, transmission, and drive type.

Reverse Gear Device

Information on the vehicle's reverse gear mechanism.

Driving Type

Specification of the vehicle's drive system (e.g., 4x2).

Suspension System

Details on the front and rear suspension systems.

Wheel Alignment Parameters

Specifications for the vehicle's wheel alignment.

Tyre Specifications

Details on tyre types and air pressure requirements.

(V)、Electric Apparatuses

Pipeline System

Details about the vehicle's electrical pipeline system.

Generator Specifications

Type and power rating of the vehicle's generator.

Storage Cell Specifications

Specifications for the vehicle's storage battery.

Starting Engine Type

Information on the type of the starting motor.

III、Placement Drawing for Whole Vehicle

IV、Check Before Drive

V、Driving Operation

Safety Driving Notes

Important safety precautions to follow while driving the vehicle.

Operation Controls

Details on how to operate key vehicle controls like ignition and key.

VI、Running-in of New Vehicle

Highest Speed During Break-in

Speed limits to observe during the vehicle's running-in period.

Acceleration and Deceleration Guidelines

Recommended practices for acceleration and deceleration during break-in.

Engine Pre-heating Procedure

Procedure for pre-heating the engine before driving.

Engine Cooling Monitoring

Importance of monitoring engine temperature during break-in.

Bolt Tightness Checks

Checking bolt tightness on various parts during the running-in period.

First Maintenance Schedule

Schedule and importance of the first vehicle maintenance.

VII、Maintenance and Repair

First Maintenance Schedule

Details of initial maintenance checks and adjustments for key systems.

Routine Consumer Maintenance

Regular maintenance checks performed by the vehicle owner.

Periodic Maintenance Schedule

Schedule for recurring maintenance tasks based on usage.

VIII、Malfunction Analysis and Elimination

Engine Malfunctions

Troubleshooting common engine problems and their solutions.

Engine Start Failure Analysis

Diagnosing and fixing issues preventing the engine from starting.

Engine Idling Problems

Addressing unstable or incorrect engine idling.

Engine Operation Anomalies

Resolving general engine operational issues.

Engine Overheating Solutions

Fixing engine overheating problems.

Engine Automatic Shutdown

Diagnosing and resolving automatic engine shutdowns.

Engine Power Loss Causes

Troubleshooting reduced engine power and acceleration.

(II) Malfunction in Transmission System

Vehicle Speed Does Not Increase

Diagnosing why vehicle speed doesn't increase with engine RPM.

Out of Gear Issues

Troubleshooting the transmission disengaging unexpectedly.

(III) Malfunction in Steering, Suspension, and Steering Organization

Running Leaning Diagnosis

Diagnosing why the vehicle leans to one side while running.

Abnormal Tyre Abrasion

Troubleshooting excessive and uneven tire wear.

Front Wheel Shakes or Jumps

Troubleshooting front wheel vibration or instability.

Heavy Steering Diagnosis

Diagnosing stiff or heavy steering.

(IV) Malfunction in Brake System

Reduced Braking Effectiveness

Diagnosing reduced braking effectiveness or responsiveness.

Brake Pulling to One Side

Troubleshooting when braking causes the vehicle to pull to one side.

Brake Block Clip Issues

Problems related to brake pad or clip engagement.

(V) Malfunction in Lamplight, Circuit, and Instrument System

Front Headlight Not Illuminating

Diagnosing why the front headlight is not working.

Single Headlight Failure

Troubleshooting a single non-illuminating front headlight.

Steering Light Not Illuminating

Diagnosing failure of the steering indicator lights.

Starter Not Rotating

Troubleshooting failure of the starter motor.

All Electric Apparatuses Fail

Diagnosing a complete failure of electrical systems.

Partial Light Failure

Troubleshooting issues with specific or multiple lights (excluding headlights).

Instrument Malfunction

Diagnosing malfunctioning instrument panel readings.

IX、Screwing Moment of Important Bolts

Bolts for Suspension and Other Parts

Torque specifications for bolts in suspension and other areas.

X、Specification and Usage Quantity for Fuel, Lubricating Oil, and Brake Liquid

Fuel Specification and Quantity

Specification and quantity of fuel required for the vehicle.

Transmission Box Oil Specification

Specification and quantity of oil for the transmission box.

Generator Oil Specification

Specification and quantity of oil for the generator.

Main Retarder Oil Specification

Specification and quantity of oil for the main retarder.

Reverse Gear Oil Specification

Specification and quantity of oil for the reverse gear device.

Brake Liquid Specification

Specification and quantity of brake liquid required.