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Zodiac Aerospace L13471 User Manual

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60 pages
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25-30-31
Initial issue: Unknow
Revised: Nov. 16, 2012
Revision: AA
COMPONENT MAINTENANCE MANUAL
WITH
ILLUSTRATED PARTS LIST
RAPID WATER HEATER
P/N: L13471 Type: 1010099-6
L13471-11 Type: 1010099-6.1
L13471-19 Type: 1010099-6.2
L13471-32 Type: 1010099-6.3
L13471-33 Type: 1010099-6.2
L13471-40 Type: 1010099-6.2
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Zodiac Aerospace L13471 Specifications

General IconGeneral
BrandZodiac Aerospace
ModelL13471
CategoryWater Heater
LanguageEnglish

Summary

Record of Revisions

Service Bulletin List

List of Effective Pages

Introduction

General

General information about the manual's intent and scope.

Layout Of This Manual

Explains the organization and content of the manual.

Revisions

Describes how manual revisions are handled and tracked.

Reliability

States conditions for guaranteed operational reliability of the heater.

Shop Verification

Confirms procedures have been verified by the manufacturer.

Description and Operation

Description

Describes the rapid water heater's design and arrangement.

Technical Data

Lists technical specifications like capacity, dimensions, and weight.

Safety Factors

Outlines built-in safety features like overheat protector and pressure relief valve.

Control Panel

Explains the function of the unit's control panel components.

Operation

Provides step-by-step instructions for operating the water heater.

Testing and Trouble Shooting

General

Introduces the procedures for bench/shop testing and troubleshooting.

Operational Tests

Details tests for operational checks of various circuits and components.

Thermostat Circuit

Explains how to check and adjust the thermostat's function.

Overheat Protector

Details the function and testing procedure for the overheat protector.

Water Pressure.

Describes checks for ideal water supply pressure and relief valve function.

Cable Test

Outlines procedures for testing the electrical cable connections.

Dielectric and Insulation Test

Specifies tests for dielectric strength and insulation resistance.

Adjusting the Temperature Setting

Provides steps for adjusting the water heater's temperature setting.

Schematics and Wiring Diagram

General

Describes the unit's connection requirements for water and power supplies.

Schematic View – Power Bench

Illustrates a schematic view for bench power supply connection.

Wiring Diagram with Parts List and Wire List

Details parts used in the wiring diagram and the applicable wire list.

Disassembly

General

General guidelines for disassembly procedures.

Procedure

Step-by-step guide for disassembling the unit's various parts.

Disassembly of Electrical Installation

Details steps for disconnecting and removing electrical components.

Disassembly of Kettle Assy

Instructions for taking apart the kettle assembly.

Cleaning

General

Importance of cleaning for public health and operational efficiency.

Cleaning Fluid

Characteristics of the recommended cleaning fluid.

Cleaning Procedure

Step-by-step procedure for cleaning the unit's exterior and interior.

Corrosion Neutralisation

Guidance on using products to remove and neutralize corrosion.

Check

General

General inspection requirements for installation and use.

Electrical Check

Refers to testing procedures for electrical components after repair.

Repair

General

General policy on repairs, emphasizing replacement over component repair.

Replacement

Procedures and considerations for replacing parts and components.

Spare Parts

Information on how to order spare parts.

Repair Instructions

Specific instructions for repair tasks, like relay replacement.

Assembly

General

General guidelines for assembly, including using IPL and replacing worn parts.

List of Material

Refers to required parts and materials for assembly.

Procedure

Step-by-step guide for assembling the unit's components.

Assembly of the Kettle Assy

Detailed steps for assembling the kettle assembly.

Fits and Clearances

General

States that no specific measuring of sleeves or bushings is required.

Torque Values

Lists specific torque values for various fasteners.

Special Tools, Fixtures and Equipment

General

Notes that standard tools are sufficient unless specified otherwise.

Special Tools

Lists specific tools with part numbers and suppliers.

Consumables

Lists consumables like sealants and tape needed for maintenance.

Illustrated Parts List

General

Explains the IPL's content and structure.

Introduction

Details the numerical and assembly breakdown of parts.

Ordering Spare Parts

Guides on how to order replacement parts from the manufacturer.

Using the Parts List

Instructions on how to find part numbers and locate parts in the IPL.

List of Abbreviations

Defines abbreviations used throughout the IPL.

Storage

General

Emphasizes cleaning and drying the unit before storage.

Instructions

Details how to pack and store the heaters and spare parts.