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AAON H3 Series User Manual

AAON H3 Series
80 pages
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H3 Series
Horizontal Indoor Air Handling Units
UL60335
Installation, Operation
& Maintenance
If the information in this manual is not
followed exactly, a fire or explosion
may result causing property damage,
personal injury or loss of life.
FOR YOUR SAFETY
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
WARNING
WARNING
QUALIFIED INSTALLER
Improper installation, adjustment,
alteration, service or maintenance can
cause property damage, personal
injury or loss of life. Startup and
service must be performed by a
Factory Trained Service Technician. A
copy of this IOM must be kept with the
unit.
WARNING

Table of Contents

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AAON H3 Series Specifications

General IconGeneral
BrandAAON
ModelH3 Series
CategoryAir Handlers
LanguageEnglish

Summary

Safety and Precautions

Safety Definitions and Hazard Classification

Explains CAUTION, WARNING, DANGER, and general hazards.

Electrical Shock and Fire Hazards

Warnings related to electric shock, fire, and explosion risks.

Unit Handling and Grounding Safety

Covers unit lifting, rotating components, and grounding requirements.

Electrical Component Safety

Warnings about working with live electrical components and unit handling.

Water and Chemical Safety Precautions

Warnings on water pressure, chemical cleaners, and handling refrigerants.

Operational Hazard Warnings

Cautions regarding door latches, sealed compartments, and chemical use.

Application-Specific Safety Considerations

Safety notes for foam, dampers, thermal cut-out, and piping.

Important Operating Notes

Startup, Service, and Unit Usage Guidelines

Notes on qualified technicians, indoor use, duct connection, and construction phase use.

H3/V3 Series Feature String Nomenclature

Base Model and Unit Configuration

Explains base model, size, orientation, voltage, and corrosion protection.

Cooling Options and Specifications

Details cooling type, rows, stages, and fin per inch (FPI).

Heating Options and Supply Fan

Covers heating type, capacity, stages, and supply fan configurations.

Supply Blower and Control Vendor Details

Specifies blower sizes, motor types, and control vendor options.

Refrigeration and Special Controls

Details refrigeration options, special controls, and additional controls.

Mixing Box and Damper Positions

Specifies mixing box configurations and damper positions.

Filter Box and Options

Covers pre-filter, unit filter, and final filter box configurations.

Coil Coating and Expansion Valve Options

Details coil coating types and expansion valve controls.

Tonnage and Energy Recovery Options

Specifies unit tonnage and energy recovery wheel types.

Power, Shipping, and Preheat Options

Covers power, electrical rating, shipping splits, and preheat options.

Exhaust Fan and Additional Controls

Details exhaust fan options and additional control features.

Crating and Warranty Options

Covers crating types and warranty durations.

General Information and Compliance

Unit Design and Operational Cautions

Unit design, installation warranty, and optional accessories.

Cooling Model Certifications

Certifications for cooling models regarding type and installation.

Applicable Codes and Standards

Lists codes for installation and unit ratings.

Receiving and Inspecting the Unit

Procedures for checking unit upon arrival for damage and correct specifications.

Installation and Startup Procedures

General Installation Guidelines

Covers quick installation, factory assembly, and sectional shipping.

Locating and Mounting the Unit

Considers unit placement relative to ductwork and ensuring level installation.

Storage Recommendations

Provides guidance on storing the unit before installation.

Wiring Diagrams Location

Specifies where to find unit-specific wiring diagrams.

Clearances for Access and Coil Removal

Provides tables for metric and imperial clearances needed for service.

Floor and Suspended Unit Mounting

Details methods for floor mounting and suspended installations.

Unit Orientation and Access Doors

Explains unit orientation (left/right hand) and access door locations.

Lifting and Handling the Unit

Safety and procedures for lifting and handling the unit.

Unit Assembly and Split Sections

Instructions for assembling units shipped in sections.

Connecting Power and Control Wiring

Details connecting power and control wiring between unit sections.

Section Connection Procedure

Steps for connecting unit sections using gaskets, clamps, and screws.

External Control Box Installation

Instructions for mounting the external control box and conduit support.

Cabinet Air Sealing Procedures

Emphasizes sealing penetrations for air infiltration prevention.

Power Supply and Nameplate Verification

Verifying unit nameplate against power supply and voltage tolerances.

Wiring Practices and Protection

Guides on routing wires, conduit use, and overcurrent protection.

Cutting Electrical Openings in Cabinet

Procedure for safely cutting openings for conduit in the unit cabinet.

Conductor Sizing and Grounding

Guidance on selecting supply conductors and electrical grounding.

Voltage Imbalance and Motor Rotation

Warnings and checks for voltage imbalance and motor rotation.

Duct Connection Guidelines

Instructions for attaching ductwork to unit flanges.

Condensate Drain Pan Requirements

Covers the need for field-installed drain p-traps and lines.

Condensate Drain Piping Installation

Details p-trap installation, pipe sizing, and pitch for drain lines.

Startup Warnings and Procedures

Safety warnings and general startup checks for air flow and refrigerant.

Filter Installation and Inspection

Guidelines for installing and checking air filters.

Supply Fan Operation

Information on supply fan assemblies and airflow adjustment.

Electrically Commutated Motor Airflow Adjustment

Details how to adjust airflow using the ECM motor and potentiometer.

Unit Operation

Thermostat Control and System Modes

Explains operation via thermostat for heating, cooling, and system modes.

Cooling, Heating, and DX System Operation

Details operation of various cooling, heating, and DX systems.

Night and Weekend Operation

Recommendations for unoccupied periods to save energy.

Maintenance and Coil Care

General Maintenance Schedule

Recommends annual checks for fans, coils, and filters.

DX Cooling and Drain Pan Maintenance

Checks for DX cooling operation and cleaning of condensate drain pans.

Coil Winterization and Cleaning

Details cleaning e-coated coils and winterizing coils.

E-Coated Coil Cleaning Recommendations

Approved cleaners and procedures for e-coated coil maintenance.

Energy Recovery Wheel Overview

Introduction to the energy recovery wheel and its function.

Initial Mechanical Check and Setup

Steps for checking the ERW's rotation and seals after installation.

Adjusting the Purge Angle

Procedure for setting the purge angle on the polymer ERW.

Purge Seal Inspection

How to check the seal fit for proper purge function.

Polymer Wheel Air Seal Adjustments

Instructions for adjusting air seals for optimal performance.

Polymer Wheel Drive Motor and Belt Replacement

Procedures for replacing the drive motor, pulley, and belts.

Polymer Wheel Startup and Belt Replacement

Steps for starting up the ERW and replacing the drive belt.

ERW Cleaning Methods

Procedures for cleaning aluminum and polymer ERW segments.

Polymer Wheel Segment Installation

Guidelines for installing and replacing ERW segments.

ERW Segment Installation Procedure

Detailed steps for removing and installing ERW segments for balance.

ERW Drive Motor and Pulley Replacement

Instructions for replacing the ERW drive motor and pulley.

ERW Belt Replacement

Procedures for replacing the ERW drive belt.

ERW Belt Replacement Steps

Detailed steps for replacing the ERW drive belt.

ERW Cleaning Frequency and Air Classes

ASHRAE air classes and recommended cleaning frequencies for ERWs.

Filter Replacement Guidelines

Recommendations for monthly filter inspection and replacement.

Refrigerant Systems and Options

Heating Coil Installation

Details factory-installed hot water and steam heating coils.

Chilled Water Coil Installation

Information on factory-mounted chilled water cooling coils.

DX System Operation and Crankcase Heaters

Guidelines for DX systems, compressor migration, and crankcase heaters.

Evaporator Coil and Refrigerant Piping

Information on evaporator coils, TXV mounting, and refrigerant piping selection.

Hot Gas Reheat, Bypass, and Purge Circuit Details

Explains hot gas options and purge circuit installation.

Refrigerant Charging Procedures

Steps for charging the system, including before and after charging checks.

Liquid Sub-Cooling Measurement

How to measure and calculate liquid sub-cooling for proper charge.

Refrigerant Overcharge Warnings

Cautions against overcharging and its effects on the system.

Evaporator Superheat Measurement

How to measure and calculate evaporator superheat.

Superheat Adjustment and TXV Settings

Adjusting superheat via TXV and verifying sensing bulb placement.

R-410A Metric Temperature-Pressure Data

Table providing R-410A pressure-temperature relationships in metric units.

R-410A Imperial Temperature-Pressure Data

Table providing R-410A pressure-temperature relationships in imperial units.

R-454B Metric Temperature-Pressure Data

Table providing R-454B pressure-temperature relationships in metric units.

R-454B Imperial Temperature-Pressure Data

Table providing R-454B pressure-temperature relationships in imperial units.

Controls and Electrical Protection

External Control Box Installation

Instructions for mounting the external control box and conduit support.

Cabinet Air Sealing Procedures

Emphasizes sealing penetrations for air infiltration prevention.

DPM Setup Procedure and Defaults

Guide to setting up the Digital Phase Monitor (DPM) module.

DPM Screens and Fault Interpretation

Explains DPM display screens and fault conditions.

Warranty and Parts Information

Obtaining Replacement Parts

Information on how to order parts and warranty contact.

Limited Warranty Certificate

Details the standard and extended warranty terms for components.

Other Warranty Conditions and Exclusions

Covers exclusions, limitations, and conditions affecting warranty validity.

Warranty Conditions and Disclaimers

Outlines warranty disclaimers and legal severability clauses.

Filter Information

H3 Series A Cabinet Unit Filters

Lists filter types and sizes for H3 Series A cabinets.

H3 Series B Cabinet Unit Filters

Lists filter types and sizes for H3 Series B cabinets.

H3 Series C Cabinet Unit Filters

Lists filter types and sizes for H3 Series C cabinets.

H3 Series D Cabinet Unit Filters

Lists filter types and sizes for H3 Series D cabinets.

H3 Series E Cabinet Unit Filters

Lists filter types and sizes for H3 Series E cabinets.

H3 Series A Cabinet Final Filters

Details final filter types and sizes for H3 Series A cabinets.

H3 Series B Cabinet Final Filters

Details final filter types and sizes for H3 Series B cabinets.

H3 Series C Cabinet Final Filters

Details final filter types and sizes for H3 Series C cabinets.

H3 Series D Cabinet Final Filters

Details final filter types and sizes for H3 Series D cabinets.

H3 Series E Cabinet Final Filters

Details final filter types and sizes for H3 Series E cabinets.

Energy Recovery OA/RA Filter Information

Lists filter types and sizes for ERV Outdoor and Return Air filters.

Startup Form and Logs

H3 Series Startup Form

Includes a pre-startup installation checklist.

Startup Data Recording Fields

Sections for recording ambient temperature, voltage, and fan assembly data.

Refrigeration System Startup Data

Fields for recording cooling mode data for refrigeration systems.

Air-Cooled Condenser and Heating Mode Data

Fields for condenser fans and heat pump heating mode data.

Water/Glycol System and Electric Heating Checks

Checklist for water/glycol systems and electric heating stages.

General Maintenance Service Records

Log for documenting service, repairs, and adjustments performed on the unit.

E-Coated Coil Cleaning and Maintenance Log

Record for tracking coil cleaning agents, dates, and ambient conditions.

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