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AAON RM Series User Manual

AAON RM Series
24 pages
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1
RM SERIES
HEATING • COOLING & COMBINATION
ROOFTOP UNITS
INSTALLATION
INSTRUCTION
MANUAL
!
WARNING
If the information in this manual is not followed
exactly, a fire or explosion may result causing
property damage, personal injury or loss of life.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER
FLAMMABLE VAPORS AND LIQUIDS IN THE
VICINITY OF THIS OR ANY OTHER APPLIANCE.
• EXTINGUISH ANY OPEN FLAME.
• DO NOT TOUCH ANY ELECTRICAL SWITCH.
• DO NOT TRY TO LIGHT ANY APPLIANCE.
• DO NOT USE ANY PHONE IN YOUR BUILDING.
• IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A
NEIGHBOR'S PHONE.
FOLLOW THE GAS SUPPLIER'S INSTRUCTIONS.
• IF YOU CANNOT REACH YOUR GAS SUPPLIER,
CALL THE FIRE DEPARTMENT.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS
7-2003
AAON
®
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AAON RM Series Specifications

General IconGeneral
Cooling OptionsDirect Expansion (DX) or chilled water
Heating OptionsHot Water, Steam, Electric
ConfigurationHorizontal, Vertical
Casing MaterialGalvanized Steel
InsulationFoam
Coil OptionsChilled Water, Hot Water, Steam, DX
Fan TypePlenum
Voltage Options208/230V, 460V, 575V
RefrigerantR-410A
Cabinet ConstructionDouble Wall
Insulation Thickness2"

Summary

General Description of AAON RM Series Units

Unpacking and Initial Inspection

Instructions for checking the unit for damage upon receipt after transit.

Unit Certifications

Lists various certifications for gas, steam, hot water, electric, and cooling models.

Applicable Codes and Ordinances

Outlines applicable local and national codes and standards for installation.

Owner's Information and Warnings

Direct Expansion (DX) Cooling Units Operation

Provides critical operational guidelines and warnings for DX cooling units.

Gas and Electric Heating Operation

Explains operation of gas/electric heating and associated safety warnings.

Wiring Diagrams Location

Indicates the location of unit-specific wiring diagrams within the control compartment.

Condensate Piping Requirements

Details requirements for condensate drain piping, including trap installation.

Heating and Cooling Systems Overview

Normal Operation Modes

Describes normal operating procedures for heating, cooling, air circulation, and system off modes.

Gas Heating System Explanation

Explains the operation of natural gas heating, including burner ignition and air supply.

Electric Heating System Explanation

Details how electric heating is accomplished using resistance heaters and blower operation.

Steam or Hot Water Heating System

Explains heating via steam or hot water coils and associated connections.

DX Cooling Section Details

Describes the factory-assembled direct expansion refrigeration systems and their components.

Chilled Water Cooling Section

Details the operation of chilled water or non-compressorized cooling units with factory-installed coils.

Installation Guidelines and Connections

Roof Curb Installation

Provides instructions and diagrams for installing the unit on a roof curb.

Duct and Unit Connection Details

Illustrates different types of duct and unit connections to the curb and structure.

Installation Procedures and Clearances

Setting the Roof Curb

Details the process of setting the roof curb, emphasizing level placement and opening sizes.

Setting the Unit on the Curb

Guides on hoisting and positioning the unit onto the roof curb, ensuring proper alignment.

Required Service Clearances

Specifies required clearances around the unit for service access and airflow.

Installation Details: Air Hood and Electrical

Outside Air Hood Installation

Instructions for opening, sealing, and adjusting the outside air hood for proper operation.

Electrical Connection Guidelines

Covers verifying voltage, routing wiring, and connecting power according to diagrams.

Airflow Adjustment Post-Installation

Notes on adjusting airflow after installation to meet temperature rise specifications.

Gas Piping Requirements

Gas Piping Size Selection

Provides tables for selecting the correct gas pipe size based on unit tonnage and input.

Gas Piping Support Guidelines

Outlines requirements for supporting gas piping to prevent strain and ensure safety.

Gas Piping Capacity Tables

Lists gas pipe capacities in cubic feet per hour for various pipe sizes and lengths.

Gas Pressure Regulator and Protection

Explains the need for gas pressure regulators and over-pressure protection devices.

Installation Continued: Condensate Piping

Condensate Piping Installation and Maintenance

Details condensate drain connections, trapping, and maintenance for preventing issues.

Gas Unit Lighting Instructions

Gas Unit Operating Instructions

Step-by-step guide for safely lighting the gas unit burner using the ignition device.

Procedure to Turn Off Gas Supply

Procedure for safely shutting off gas to the appliance, especially for service.

Periodic Inspection Procedures for Heating

Gas Heating Units Inspection Checklist

Covers inspection of combustion/ventilating airflow, blower, coil, filters, and burners.

Gas Burners and Heat Exchanger Inspection

Discusses burner cleaning requirements and heat exchanger inspection for faulty operation.

Periodic Inspection Procedures Continued

Cooling System Inspection Procedures

Outlines inspection steps for cooling modes, including checking fans and compressors.

Heating System Inspection Procedures

Details inspection for electric, steam, hot water, and natural gas heating systems.

General Unit Inspection Checklist

Annual inspection checklist for various unit types including blower, coils, and filters.

Servicing, Troubleshooting, and Maintenance

Lubrication Guidelines for Motors

Recommends lubricants and procedures for re-lubricating motor bearings.

Service and Cleaning Recommendations

Information on qualified service technicians and general unit interior cleaning.

Coil and Condensate Drain Maintenance

Procedures for inspecting and cleaning evaporator/condenser coils and condensate drains.

Common Causes of Reduced Air Flow

Identifies common causes of reduced airflow such as dirty filters and obstructions.

Filter Installation and Replacement

Filter Inspection and Replacement Guide

Instructions for inspecting, replacing, and identifying filter sizes for optimal efficiency.

Servicing Continued: Heating Troubleshooting

Electric Heating Troubleshooting

Lists common problems and potential causes for electric heating system failures.

Gas Heating Troubleshooting

Provides troubleshooting steps for gas heating system issues like no burner or no heat.

Steam & Hot Water Heating Troubleshooting

Lists potential causes for system off or no heat issues in steam/hot water heating.

Servicing Continued: Cooling Troubleshooting

Cooling Package Troubleshooting

Troubleshooting guide for cooling packages and units with remote condensers.

Servicing Continued: Chilled Water and Parts

Chilled Water Cooling Troubleshooting

Lists common issues and causes for chilled water cooling system failures.

Rooftop Unit Replacement Parts Information

Information on obtaining replacement parts and referencing unit identification.

Sequence of Operations: Heating and Cooling

Heating Sequences Explained

Describes the operational sequence for natural gas, LP gas, electric, and steam/hot water heating.

Cooling Sequences Explained

Details the operational sequence for packaged, DX, and chilled water cooling units.

Optional Economizer Operation

Explains how the optional economizer controls cooling based on outside air conditions.

Sequence of Operations Continued: VAV and Exhaust

Variable Air Volume (VAV) Systems Operation

Describes the operation of Variable Air Volume (VAV) systems for cooling and heating.

Power Exhaust Options and Control

Details different power exhaust options and their control sequences.

Compressor Checkout Procedure

Compressor Checkout Flowchart

A flowchart guiding the diagnosis of compressor operational issues and potential causes.

Ignition Control Checkout Procedure

Ignition Control Checkout Flowchart

A flowchart for troubleshooting ignition control system failures on gas heating units.

Factory Start-Up Form

Unit Start-Up Checklist and Form

A checklist and form for recording unit start-up tests and parameters.

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